Dispenser for viscous condiments
A dispenser for viscous condiments and a method of making the dispenser are provided. The dispenser includes a tubular sidewall having an end portion with an inward flange. The dispenser includes a dispenser assembly secured to the end portion that has one or more openings. A seal member is attached to the dispenser assembly at the exterior of the end portion. The seal member prevents condiment from exiting the dispenser assembly before the dispenser is ready to use. The seal member includes spaced ear portions projecting outwardly from the perimeter of the seal member. A method for making the dispenser includes forming a web containing a plurality of seal members, die cutting the web so the seal members in the web are connected only at their ear portions, aligning and attaching one of the seal members to a dispenser assembly, and severing the attached seal member from the web.
1. A method of making a condiment dispenser comprising:
forming a sidewall having first and second end portions, said first end portion having an inwardly extending flange;
forming a dispenser assembly configured to be secured to said sidewall first end portion;
forming a web containing a plurality of seal members,
die cutting said seal members such that said seal members are connected to one another in the web only by a plurality of ear portions, said ear portions being circumferentially spaced and projecting from an outer perimeter of each said seal member;
aligning one of said seal members with said dispenser assembly;
attaching the aligned seal member to said dispenser assembly;
severing the ear portions of said attached seal member from the ear portions of adjacent seal members such that said attached seal member is completely detached from said web; and
securing said dispenser assembly to said sidewall adjacent said first end portion;
wherein a portion of said seal member is folded back prior to securing said dispenser assembly to said sidewall to form a pull tab usable to remove the seal member, and wherein said pull tab includes an ear portion projecting therefrom.
2. The method of claim 1 wherein said severing is by die cutting said ear portions of said seal member.
3. The method of claim 1 wherein said pull tab is a reverse bent portion of said seal member.
4. The method of claim 1 further comprising the steps of:
forming a support member of said a dispenser assembly, said support member having first and second opposing surfaces, raw inner and outer edges and a through opening defined by said inner edge;
forming a perforate member of said a dispenser assembly, said perforate member having at least one dispensing opening;
attaching said perforate member to said second surface of said support member in the step of forming said dispenser assembly; and
applying a bead of hot melt adhesive proximate said support member outer edge and said sidewall for sealing said support member outer edge;
wherein said support member inner edge is adapted such that any steam created within said support member during the application of said hot melt adhesive to said support member outer edge may migrate out of said support member through said inner edge, into an air gap defined between said perforate member and said seal member, and then be released into the atmosphere through said at least one dispensing opening of said perforate member.