IP Library Granted Patent US 9,346,711
Granted Patent B2
US 9,346,711 · App. 13/587,397 · Granted May 24, 2016

Geopolymer cement compositions and methods of use

Inventors: Jiten Chatterji (Duncan, OK); D. Chad. Brenneis (Marlow, OK); Crystal L. Keys (Indiahoma, OK)
Assignee: Halliburton Energy Services, Inc.
C04B22/00C04B28/006C09K8/46E21B33/13Y02P40/165Y02W30/92Y02W30/94
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Quick Facts
Patent No.
US 9,346,711
App. No.
13/587,397
Granted
May 24, 2016
Kind
B2
Abstract

Methods and compositions for cementing operations that include pumice in geopolymer cement compositions comprising slag.

Claims (36)

1. A method of cementing comprising:

providing a geopolymer cement composition consisting of:

a cementitious component consisting essentially of slag and pumice;

hydrated lime;

an additive selected from the group consisting of crystalline silica, amorphous silica, fumed silica, a fiber, a hydratable clay, calcined shale, vitrified shale, a microsphere, diatomaceous earth, metakaolin, ground perlite, rice husk ash, zeolite, a resin, a dispersant, a defoaming agent, a set retarder, a weighting agent, a lightweight additive, a gas-generating additive, a lost-circulation material, a filtration-control additive, a fluid-loss-control additive, a foaming additive, a thixotropic additive, and any combination thereof; and

water; and

allowing the geopolymer cement composition to set; wherein the geopolymer cement composition does not comprise a set accelerator.

2. The method of claim 1 , wherein the geopolymer cement composition has a density of about 12 pounds per gallon to about 20 pounds per gallon.

3. The method of claim 1 , wherein the slag is present in an amount in a range of from about 40% to about 100% by weight of the cementitious component.

4. The method of claim 1 , wherein the pumice is present in an amount in a range of from about 0.1% to about 60% by weight of the cementitious component.

5. The method of claim 1 , wherein the slag is present in an amount in a range of from about 40% to about 60% by weight of the cementitious component, and wherein the pumice is present in an amount in a range of from about 40% to about 60% by weight of the cementitious component.

6. The method of claim 1 , wherein the cementitious component consists of the slag and the pumice.

7. The method of claim 6 , wherein the geopolymer cement composition is free of any additional cementitious materials.

8. The method of claim 1 , wherein the hydrated lime is present in an amount in a range of from about 0.1% to about 25% by weight of the cementitious component.

9. The method of claim 1 , further comprising introducing the geopolymer cement composition into a subterranean formation.

10. The method of claim 9 , wherein introducing the geopolymer cement composition into a subterranean formation comprises introducing the geopolymer cement composition into a well-bore annulus.

11. The method of claim 1 , wherein the geopolymer cement composition is used in a primary cementing operation.

12. The method of claim 1 , wherein inclusion of the pumice in the geopolymer cement composition increases the 24-hour compressive strength of the geopolymer cement composition at 180° F. in an amount of at least about 5% as compared to replacement of the pumice with additional slag.

13. A method of cementing comprising:

preparing a geopolymer cement composition consisting of water, hydrated lime, an additive, and a cementitious component comprising slag and pumice, wherein the additive is selected from the group consisting of crystalline silica, amorphous silica, fumed silica, a fiber, a hydratable clay, calcined shale, vitrified shale, a microsphere, diatomaceous earth, metakaolin, ground perlite, rice husk ash, zeolite, a resin, a dispersant, a defoaming agent, a set retarder, a weighting agent, a lightweight additive, a gas-generating additive, a lost-circulation material, a filtration-control additive, a fluid-loss-control additive, a foaming additive, a thixotropic additive, and any combination thereof;

introducing the geopolymer cement composition into a subterranean formation; and

allowing the geopolymer cement composition to set; wherein the geopolymer cement composition does not comprise a set accelerator.

14. The method of claim 13 , wherein the slag is present in an amount in a range of from about 40% to about 60% by weight of the cementitious component, and wherein the pumice is present in an amount in a range of from about 40% to about 60% by weight of the cementitious component.

15. The method of claim 13 , wherein the cementitious component consists of the slag and the pumice.

16. The method of claim 15 , wherein the geopolymer cement composition is free of any additional cementitious materials.

17. The method of claim 13 , wherein the hydrated lime is present in an amount in a range of from about 0.1% to about 25% by weight of the cementitious component.

18. The method of claim 13 , wherein introducing the geopolymer cement composition into a subterranean formation comprises introducing the geopolymer cement composition into a well-bore annulus.

19. The method of claim 13 , wherein inclusion of the pumice in the geopolymer cement composition increases the 24-hour compressive strength of the geopolymer cement composition at 180° F. in an amount of at least about 5% as compared to replacement of the pumice with additional slag.

20. A method of cementing comprising:

providing a geopolymer cement composition consisting of:

a cementitious component consisting of slag in an amount in a range of from about 40% to about 60% by weight of the cementitious component and pumice in an amount in a range of from about 40% to about 60% by weight of the cementitious component, wherein the geopolymer cement composition is free of any additional cementitious component;

hydrated lime in an amount in a range of from about 0.1% to about 20% by weight of the cementitious component;

an additive selected from the group consisting of crystalline silica, amorphous silica, fumed silica, a fiber, a hydratable clay, calcined shale, vitrified shale, a microsphere, diatomaceous earth, metakaolin, ground perlite, rice husk ash, zeolite, a resin, a dispersant, a defoaming agent, a set retarder, a weighting agent, a lightweight additive, a gas-generating additive, a lost-circulation material, a filtration-control additive, a fluid-loss-control additive, a foaming additive, a thixotropic additive, and any combination thereof; and

water;

introducing the geopolymer cement composition into a well bore annulus in a subterranean formation during a primary cementing operation; and

allowing the geopolymer cement composition to set, wherein inclusion of the pumice in the geopolymer cement composition increases the 24-hour compressive strength of the geopolymer cement composition at 180° F. in an amount of at least about 30% as compared to replacement of the pumice with additional slag; wherein the geopolymer cement composition does not comprise a set accelerator.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2012
From: CHATTERJI, JITEN; BRENNEIS, D. CHAD; KEYS, CRYSTAL L.
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 028799/0148 →
Continuity (1)
Related Publication 20140048264A1 · Feb 20, 2014