Method and sensor mount for measuring seam peaking in pipes by means of ultrasonic inspection
For ultrasonic measurement of pipe seam peaking, optionally with simultaneous ultrasonic wall thickness measurement using ultrasonic probes mounted on sensor holders on a sensor mount, it is proposed to use a sensor mount with sensor holders mounted on movable skids, which are pressed outward by spring elements and bear against the internal pipe surface, and skids having a large skid breadth greater than the seam peak breadth measured in the pipe's circumferential direction in the region of a measured seam peak, and sensor holders equipped with sensors only in a measuring region situated half way between two skid contact surfaces, wherein the measuring region breadth is less or equal to half of the skid breadth such that the stand off deviation of the sensors resulting in the seam peak region remains below a threshold value.
1. A method for measuring seam peaking in a pipe, more particularly in a pipeline, by means of ultrasonic measurement with the aid of ultrasonic probes mounted on sensor holders attached to a sensor mount, which is moved in a direction of transport through said pipe, wherein
the sensor mount used is a sensor mount on which the sensor holders are mounted on movable skids, which movable skids are pressed radially outward by means of spring elements so as to cause the movable skids to bear against an internal surface of said pipe, such that said sensor mount has a size reducibility and such that sensors used as said ultrasonic probes are at a fixed stand off from said internal surface of said pipe except for a region of a seam peak,
the movable skids used are movable skids that have a large skid breadth, which is greater than a seam peak breadth measured in a circumferential direction of the pipe in the region of the seam peak to be measured, and said sensor holders are equipped in each case with the sensors only in a measuring region that is situated half way between two skid contact surfaces, wherein the breadth of the measuring region is smaller than, or equal to, half of the skid breadth, such that a stand off deviation of the sensors resulting in the region of the seam peak remains below a specified threshold value, and
said sensor mount comprises at least three successive rings, wherein the rings are disposed one behind the other as regarded in the direction of transport of said sensor mount and have the sensors carried by the sensor holders, wherein said sensors are disposed on the respective rings with a track distance and the sensors on the succeeding rings are in a gap-covering manner in staggered relationship to each other, thus achieving full coverage of tracks of the sensors over a circumference of said pipe.
2. The method of claim 1 , wherein the seam peak is measured in the pipe and the diameter of the pipe is between 25 cm and 135 cm.
3. The method of claim 1 , wherein a maximum stand off deviation is less than 0.25 mm.
4. The method of claim 1 , wherein a maximum stand off deviation is less than 0.18 mm.
5. The method of claim 1 , wherein the seam peak measured is a seam peak that is less than 6 mm.
6. The method of claim 1 , wherein the seam peak measured is a seam peak that is less than 5 mm.
7. The method of claim 1 , wherein the breadth of the measuring region is between 5% and 50% of the skid breadth.
8. The method of claim 1 , wherein the breadth of the measuring region is between 10% and 45% of the skid breadth.
9. The method of claim 1 , wherein the breadth of the measuring region is between 20% and 35% of the skid breadth.
10. The method of claim 1 , wherein for the measurement of the seam peak which is a seam peak that is smaller than 5 mm, and for a maximum stand off deviation that is smaller than 0.25 mm, the skid breadth, the breadth of the measuring region and the track distance of said sensors are selected such that for a pipe radius and the seam peak breadth the following applies: (kb-mb-sb/ab)>0.72.
11. The method of claim 1 , wherein a stand off is used that enables a simultaneous wall thickness measurement of the pipe to be carried out, and the wall thickness measurement is concurrently carried out with said seam peaking measurement.
12. The method of claim 1 , wherein the track distance is uniformly distributed over the circumference.
13. A sensor mount for the execution of the method according to claim 1 for measuring seam peaking in a pipe, which sensor mount is capable of moving in a direction of transport through said pipe and comprises sensor holders, on which ultrasonic probes are mounted for the purpose of carrying out an ultrasonic measurement, wherein said sensor mount comprises movable skids, on which said sensor holders are mounted, and comprises spring elements, by means of which said skids are pressed radially outward such that said skids are caused to bear against internal surface of said pipe such that said sensor mount has a size reducibility and such that sensors used as said ultrasonic probes are at a fixed stand off from said internal surface of said pipe except for a region of a seam peak, wherein said skids have a large skid breadth that is greater than a seam peak breadth measured in a circumferential direction of said pipe in the region of the seam peak to be measured, and said sensor holders are equipped in each case with the sensors only in a measuring region that is situated half way between two skid contact surfaces, wherein the breadth of the measuring region is smaller than, or equal to, half of the skid breadth, such that a stand off deviation of the sensors resulting in the region of the seam peak remains below a specified threshold value, and said sensor mount comprises at least three successive rings, wherein the rings are disposed one behind the other as regarded in the direction of transport of said sensor mount and have sensors carried by the sensor holders, wherein said sensors are disposed on the respective rings with a track distance and the sensors on the succeeding rings are in a gap-covering manner in staggered relationship to each other, thus achieving full coverage of tracks of the sensors over a circumference of said pipe.
14. The sensor mount of claim 13 , wherein the sensor mount is adapted for measuring the seam peak in the pipe and the diameter of the pipe is between 25 cm and 135 cm.
15. The sensor mount of claim 13 , wherein the sensor mount is adapted such that a maximum stand off deviation is less than 0.25 mm.
16. The sensor mount of claim 13 , wherein the sensor mount is adapted such that a maximum stand off deviation is less than 0.18 mm.
17. The sensor mount of claim 13 , wherein the sensor mount is adapted for measuring the seam peak that and the seam peak is less than 6 mm.
18. The sensor mount of claim 13 , wherein the sensor mount is adapted for measuring the seam peak and the seam peak is less than 5 mm.
19. The sensor mount of claim 13 , wherein the breadth of said measuring region is between 5% and 50% of the skid breadth.
20. The sensor mount of claim 13 , wherein the breadth of said measuring region is between 10% and 45% of the skid breadth.
21. The sensor mount of claim 13 , wherein the breadth of said measuring region is between 20% and 35% of the skid breadth.
22. The sensor mount of claim 13 , wherein the track distance is uniformly distributed over the circumference.
23. An inline inspection tool for carrying out a measurement of seam peaking in a pipe, more particularly in a pipeline, which comprises at least one sensor mount according to claim 13 .