IP Library › Granted Patent US 9,355,935
Granted Patent B2
US 9,355,935 · App. 14/841,517 · Granted May 31, 2016

Connecting through vias to devices

Inventors: Ming-Fa Chen (Taichung, TW); Yu-Young Wang (New Taipei, TW); Sen-Bor Jan (Tainan, TW)
Assignee: Taiwan Semiconductor Manufactruing Company, Ltd.
H01L23/481H01L21/283H01L21/30604H01L21/31111H01L21/76829H01L21/76879H01L21/76895H01L21/76898H01L23/535H01L29/0649H01L29/41758H01L29/66636H01L29/7843H01L29/7848H01L2924/0002
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Quick Facts
Patent No.
US 9,355,935
App. No.
14/841,517
Granted
May 31, 2016
Kind
B2
Abstract

Methods and devices for connecting a through via and a terminal of a transistor formed of a strained silicon material are provided. The terminal, which can be a source or a drain of a NMOS or a PMOS transistor, is formed within a substrate. A first contact within a first inter-layer dielectric (ILD) layer over the substrate is formed over and connected to the terminal. A through via extends through the first ILD layer into the substrate. A second contact is formed over and connected to the first contact and the through via within a second ILD layer and a contact etch stop layer (CESL). The second ILD layer is over the CESL, and the CESL is over the first ILD layer, which are all below a first inter-metal dielectric (IMD) layer and the first metal layer of the transistor.

Claims (48)

1. A device comprising:

a transistor having a first source/drain region formed within a substrate, a second source/drain region formed within the substrate, and a gate structure overlying a channel region of the transistor, the channel region being between the first and second source/drain region;

a first contact over and electrically connected to the first source/drain region, the first contact being within a first dielectric layer over the substrate;

a through via extending through the first dielectric layer and into the substrate; and

a second contact over the first contact and over the through via, the second contact being connected to the first contact and the through via, the second contact extending through a second dielectric layer and a third dielectric layer, the second dielectric layer being on the first dielectric layer and the third dielectric layer being on the second dielectric layer, wherein the second contact extends over a shallow trench isolation feature.

2. The device of claim 1 , wherein the first dielectric layer is a first inter dielectric layer (ILD) and the third dielectric layer is a second ILD, and wherein the second dielectric layer is a contact etch stop layer (CESL).

3. The device of claim 1 , wherein the first source/drain region has a lattice constant that is different than a lattice constant of the substrate.

4. The device of claim 1 , wherein the first dielectric layer comprises a material selected from the group consisting of an oxide, SiO2, borophosphosilicate glass (BPSG), TEOS, spin-on glass (SOG), undoped silicate glass (USG), fluorinated silicate glass (FSG), high-density plasma (HDP) oxide, and plasma-enhanced TEOS (PETEOS).

5. The device of claim 1 , wherein the second dielectric layer imposes a strain upon the channel region.

6. The device of claim 1 , wherein the through via comprises a liner and a barrier layer, both the liner and the barrier layer extending around the through via and extending through the first dielectric layer into the substrate.

7. The device of claim 2 , wherein the first ILD layer and the second ILD layer comprise a material selected from a group consisting essentially of an oxide, SiO2, borophosphosilicate glass (BPSG), tetraethylorthosilicate (TEOS), spin-on glass (SOG), undoped silicate glass (USG), fluorinated silicate glass (FSG), high-density plasma (HDP) oxide, or plasma-enhanced TEOS (PETEOS).

8. A device, comprising:

a substrate;

a transistor formed at least partly within the substrate, the transistor including a first source/drain region, a second source/drain region, and a gate formed on a top surface of the substrate;

a first dielectric layer on the top surface of the substrate, wherein the gate is at least partially embedded within the first dielectric layer;

a through via extending through the first dielectric layer and extending into the substrate, the through via including a conductive feature and a liner layer surrounding the conductive feature;

a contact embedded within a second dielectric layer overlying the first dielectric layer, the contact electrically contacting the first source/drain region and electrically contacting the through via; and

an etch stop layer between the top surface of the substrate and the first dielectric layer.

9. The device of claim 8 , wherein the etch stop layer imposes a strain upon a channel region of the transistor.

10. The device of claim 8 , wherein the contact extends through the etch stop layer.

11. The device of claim 8 , further comprising an isolation feature between the transistor and the through via.

12. The device of claim 11 , wherein the contact extends over the isolation feature.

13. The device of claim 8 , wherein the first source/drain region has a first lattice constant and the second source/drain region has the first lattice constant, and the substrate has a second lattice constant different than the first lattice constant.

14. The device of claim 8 , further comprising an interconnect structure formed over the transistor and the through via, the interconnect structure electrically contacting the gate and the second source/drain region.

15. The device of claim 8 , wherein the through via comprises:

a trench extending from a top surface of the first dielectric layer;

a liner lining the trench;

a barrier layer lining the liner; and

a conductor filling the trench.

16. A method comprising:

forming a first source/drain region in a substrate;

depositing an etch stop layer on the substrate;

depositing a first dielectric layer over the substrate and on the etch stop layer;

forming in the first dielectric layer a first contact electrically contacting the first source/drain region;

etching the first dielectric layer and the substrate to form a trench extending through the first dielectric layer and into the substrate;

filling the trench with a conductor;

depositing a second dielectric layer over the through via; and

forming in the second dielectric layer a second contact, the second contact electrically connecting the first contact and the conductor.

17. The method of claim 16 , wherein the step of forming a first source/drain region in a substrate includes:

forming a recess in the substrate; and

epitaxially growing a strain material in the recess.

18. A device comprising:

a transistor having a first source/drain region formed within a substrate, a second source/drain region formed within the substrate, and a gate structure overlying a channel region of the transistor, the channel region being between the first and second source/drain region;

a first contact over and electrically connected to the first source/drain region, the first contact being within a first dielectric layer over the substrate;

a through via extending through the first dielectric layer and into the substrate; and

a second contact over the first contact and over the through via, the second contact being connected to the first contact and the through via, the second contact extending through a second dielectric layer and a third dielectric layer, the second dielectric layer being on the first dielectric layer and the third dielectric layer being on the second dielectric layer, wherein the second dielectric layer imposes a strain upon the channel region.

19. The device of claim 18 , wherein the first source/drain region has a first lattice constant and the second source/drain region has the first lattice constant, and the substrate has a second lattice constant different than the first lattice constant.

20. The device of claim 18 , further comprising an interconnect structure formed over the transistor and the through via, the interconnect structure electrically contacting the gate and the second source/drain region.

Continuity (3)
Continuation 14149514 · Jan 7, 2014
Continuation 13572337 · Aug 10, 2012
Related Publication 20150371928A1 · Dec 24, 2015