IP Library › Granted Patent US 9,362,186
Granted Patent B2
US 9,362,186 · App. 14/800,246 · Granted Jun 7, 2016

Polishing with eddy current feed meaurement prior to deposition of conductive layer

Inventors: Tomohiko Kitajima (San Jose, CA); Jeffrey Drue David (San Jose, CA); Jun Qian (Sunnyvale, CA); Taketo Sekine (Cupertino, CA); Garlen C. Leung (San Jose, CA); Sidney P. Huey (Fremont, CA)
Assignee: Applied Materials, Inc.
H01L22/26H01L21/31053H01L21/31055H01L21/31116H01L21/3212H01L21/67075H01L21/67092H01L21/67253H01L22/14H01L22/20H01L22/34
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Quick Facts
Patent No.
US 9,362,186
App. No.
14/800,246
Granted
Jun 7, 2016
Kind
B2
Abstract

A method of controlling polishing includes storing a base measurement, the base measurement being an eddy current measurement of a substrate after deposition of at least one layer overlying a semiconductor wafer and before deposition of a conductive layer over the at least one layer, after deposition of the conductive layer over the at least one layer and during polishing of the conductive layer on substrate, receiving a sequence of raw measurements of the substrate from an in-situ eddy current monitoring system, normalizing each raw measurement in the sequence of raw measurement to generate a sequence of normalized measurements using the raw measurement and the base measurement, and determining at least one of a polishing endpoint or an adjustment for a polishing rate based on at least the sequence of normalized measurements.

Claims (23)

1. A computer program product, encoded on one or more non-transitory computer storage media, comprising instructions that when executed by one or more computers cause the one or more computers to perform operations comprising:

storing a base measurement, the base measurement being an eddy current measurement of a substrate after deposition of at least one layer overlying a semiconductor wafer and before deposition of a conductive layer over the at least one layer;

after deposition of the conductive layer over the at least one layer and during polishing of the conductive layer on substrate, receiving a sequence of raw measurements of the substrate from an in-situ eddy current monitoring system;

normalizing each raw measurement in the sequence of raw measurements to generate a sequence of normalized measurements using the raw measurement and the base measurement; and

determining at least one of a polishing endpoint or an adjustment for a polishing rate based on at least the sequence of normalized measurements.

2. The computer program product of claim 1 , wherein the at least one layer overlying the semiconductor wafer comprises an underlying conductive layer and a dielectric layer overlaying the underlying conductive layer.

3. The computer program product of claim 2 , wherein the base measurement comprises a measurement of the substrate after deposition of the dielectric layer but before an etching process of the dielectric layer.

4. The computer program product of claim 2 , wherein the base measurement comprises a measurement of the substrate after an etching process of the dielectric layer but before deposition of a nitride layer over the dielectric layer.

5. The computer program product of claim 2 , wherein the base measurement comprises a measurement of the substrate after deposition of a nitride layer over the dielectric layer but before depositing the conductive layer to undergo polishing.

6. The computer program product of claim 1 , wherein the instructions to perform normalizing comprise instructions to perform a division operation in which the raw measurement is in a numerator and the base measurement is in a denominator.

7. The computer program product of claim 6 , wherein the division operation comprises calculating

R

=

A

-

D

A

B

-

D

B

where R is the normalized measurement, A is the raw measurement, B is the base measurement and D A and D B are measurements made by the in-situ eddy current monitoring system when no substrate is being measured by the in-situ eddy current monitoring system.

8. The computer program product of claim 1 , wherein the operations further comprise generating a sequence of values from the sequence of measurements, fitting a function to the sequence of values, determining a projected time at which the function reaches a target value, and determining at least one of the polishing endpoint or the adjustment for the polishing rate based on the projected time.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2015
From: KITAJIMA, TOMOHIKO; DAVID, JEFFREY DRUE; QIAN, JUN; SEKINE, TAKETO; LEUNG, GARLEN C.; HUEY, SIDNEY P.
To: APPLIED MATERIALS, INC.
Reel/Frame 036884/0663 →
Continuity (2)
Provisional Application 62026306 · Jul 18, 2014
Related Publication 20160020157A1 · Jan 21, 2016