IP Library › Granted Patent US 9,364,788
Granted Patent B2
US 9,364,788 · App. 14/661,303 · Granted Jun 14, 2016

Methods and systems for recovering ammonia

Inventor: Joel A. Taube (Fort Madison, IA)
Assignee: Climax Molybdenum Company
B01D53/58B01D53/78B01D2251/50
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Quick Facts
Patent No.
US 9,364,788
App. No.
14/661,303
Granted
Jun 14, 2016
Kind
B2
Abstract

A method of removing ammonia from a gas stream may involve the steps of: Providing a primary slurry composition of a molybdic acid at a first pH; providing a secondary slurry composition of a molybdic acid at a second pH, the second pH being numerically lower than the first pH; atomizing the primary slurry composition in the presence of the gas stream to produce a partially processed gas stream, quantities of ammonia in the gas stream combining with the molybdic acid in the primary slurry composition to form a further concentrated primary ammoniated slurry composition; and atomizing the secondary slurry composition in the presence of the partially processed gas stream to produce a processed gas stream, additional quantities of ammonia in the partially processed gas stream combining with the molybdic acid in the secondary slurry composition to form a further concentrated secondary ammoniated slurry composition.

Claims (35)

1. A method of removing ammonia from a gas stream, comprising:

providing a primary slurry composition comprising molybdic acid at a first pH;

providing a secondary slurry composition comprising molybdic acid at a second pH, the second pH being numerically lower than the first pH;

atomizing the primary slurry composition in the presence of the gas stream to produce a partially processed gas stream, quantities of ammonia in the gas stream combining with the molybdic acid in the primary slurry composition to form a further concentrated primary ammoniated slurry composition; and

atomizing the secondary slurry composition in the presence of the partially processed gas stream to produce a processed gas stream, additional quantities of ammonia in the partially processed gas stream combining with the molybdic acid in the secondary slurry composition to form a further concentrated secondary ammoniated slurry composition.

2. The method of claim 1 , wherein a specific gravity of the primary slurry composition is less than a specific gravity of the secondary slurry composition.

3. The method of claim 2 , wherein the primary slurry composition has a specific gravity in a range of about 1.2 to about 1.3.

4. The method of claim 3 , wherein the secondary slurry composition has a specific gravity in a range of about 1.3 to about 1.4.

5. The method of claim 1 , further comprising:

mixing the further concentrated primary ammoniated slurry composition with the primary slurry composition to form a mixed primary slurry composition; and

mixing the further concentrated secondary ammoniated slurry composition with the secondary slurry composition to form a mixed secondary slurry composition.

6. The method of claim 5 , further comprising withdrawing a portion of the mixed primary slurry composition and replacing it with quantities of the mixed secondary slurry composition.

7. The method of claim 6 , further comprising recovering ammonia from the withdrawn portion of the mixed primary slurry composition.

8. The method of claim 7 , wherein the withdrawn portion of the mixed primary slurry composition comprises ammonium molybdates and wherein recovering ammonia from the withdrawn portion of the mixed primary slurry comprises filtering to separate the ammonium molybdates from the mixed primary slurry composition.

9. The method of claim 1 , wherein the further concentrated primary ammoniated slurry composition comprises ammonium dimolybdate (ADM).

10. The method of claim 1 , wherein the further concentrated secondary ammoniated slurry composition comprises ammonium heptamolybdate (AHM).

11. The method of claim 1 , wherein atomizing the primary slurry composition in the presence of the gas stream is conducted so that at least about 50% by volume of contained ammonia is removed from the gas stream.

12. The method of claim 11 , wherein atomizing the secondary slurry composition in the presence of the partially processed gas stream is conducted so that at least about 75% by volume of contained ammonia is removed from the gas stream.

13. The method of claim 1 , wherein the gas stream comprises about 2% by volume ammonia.

14. The method of claim 13 , wherein atomizing the primary slurry composition in the presence of the gas stream is conducted so that the partially processed gas stream comprises about 0.2% by volume ammonia.

15. The method of claim 14 , wherein atomizing the secondary slurry composition in the presence of the partially processed gas stream is conducted so that the processed gas stream comprises about 300 parts per million by volume (ppmv) ammonia.

16. The method of claim 1 , wherein the first pH is at least about 7.

17. The method of claim 16 , wherein the second pH is at least about 6.

18. The method of claim 1 , wherein the first pH is in a range of about 7 to about 9.5.

19. The method of claim 18 , wherein the first pH is in a range of about 8 to about 8.8.

20. The method of claim 19 , wherein the second pH is in a range of about 6 to about 6.8.

21. A method of removing ammonia from a gas stream, comprising:

providing a primary slurry composition comprising molybdic acid at a pH level;

providing a secondary slurry composition comprising molybdic acid at a pH level, the pH level of the secondary slurry composition being numerically lower than the pH level of the primary slurry composition;

atomizing the primary slurry composition in the presence of the gas stream to produce a partially processed gas stream, quantities of ammonia in the gas stream combining with the molybdic acid in the primary slurry composition to form primarily ammonium dimolybdate; and

atomizing the secondary slurry composition in the presence of the partially processed gas stream to produce a processed gas stream, additional quantities of ammonia in the partially processed gas stream combining with the molybdic acid in the secondary slurry composition to form primarily ammonium heptamolybdate.

22. The method of claim 21 , wherein a specific gravity of the primary slurry composition is lower than a specific gravity of the secondary slurry composition.

23. The method of claim 22 , wherein the specific gravity of the primary slurry composition is about 1.3 or lower and wherein the specific gravity of the secondary slurry composition is about 1.4 or lower.

24. The method of claim 21 , wherein the pH level of the primary slurry composition is at least about 7 and wherein the pH level of the secondary slurry composition is at least about 6.

25. The method of claim 24 , wherein the pH level of the primary slurry composition is in a range of about 7 to about 9.5 and wherein the pH level of the secondary slurry composition is in a range of about 6 to about 6.8.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2015
From: TAUBE, JOAL A.
To: CLIMAX MOLYBDENUM COMPANY
Reel/Frame 035232/0424 →
Continuity (2)
Provisional Application 61968702 · Mar 21, 2014
Related Publication 20150265963A1 · Sep 24, 2015