High dogleg steerable tool
A rotary steerable drilling system may include a substantially non-rotating tool body, a rotatable shaft including at least one pivotable feature, where the rotatable shaft is at least partially disposed within the tool body, and a bias unit that alters the position of the rotatable shaft within the tool body. The rotary steerable drilling system may also include at least one force application member that alters the position of the tool body in the borehole. A downhole steering motor may include a rotor shaft with at least one pivotable joint, a steering motor housing, a bias unit that alters the position of the rotor shaft inside the steering motor housing, and at least one force application member that alters the position of the steering motor housing in a borehole.
1. A rotary steerable drilling system comprising:
a substantially non-rotating tool body;
a rotatable shaft including a first pivotable feature and a second pivotable feature, the rotatable shaft at least partially disposed within the tool body, the rotatable shaft including an upper portion and a lower portion, the lower portion configured for coupling to a drill bit, the first pivotable feature coupled between the upper portion and the lower portion within the tool body, the second pivotable feature coupled to the upper portion within the tool body; and
a bias unit that alters the position of the rotatable shaft within the tool body, the bias unit disposed within the tool body and coupled to the rotatable shaft between the first pivotable feature and the upper portion of the rotatable shaft.
2. The rotary steerable drilling system of claim 1 , wherein at least one of the first pivotable feature and the second pivotable feature is selected from a group consisting of: a universal joint, a constant-velocity joint, a knuckle joint, a spline joint, and a flexible section.
3. The rotary steerable drilling system of claim 1 , wherein at least one of the first pivotable feature and the second pivotable feature comprises an internal passage to conduct flowing drilling fluid.
4. The rotary steerable drilling system of claim 1 , wherein the bias unit comprises a plurality of eccentric rings disposed around the rotatable shaft.
5. The rotary steerable drilling system of claim 1 , wherein the bias unit is dynamically adjustable.
6. The rotary steerable drilling system of claim 5 , where the bias unit is dynamically adjustable via a plurality of pistons circumferentially placed around the bias unit.
7. The rotary steerable drilling system of claim 1 , further comprising at least one pivot structure disposed between the tool body and the rotatable shaft.
8. The rotary steerable drilling system of claim 7 , wherein the at least one pivot structure is selected from a group consisting of: a radial bearing, a thrust bearing, a self-aligning radial bearing, and a self-aligning thrust bearing.