IP Library Granted Patent US 9,379,375
Granted Patent B2
US 9,379,375 · App. 13/166,087 · Granted Jun 28, 2016

Lithium secondary battery and cathode of the lithium secondary battery

Inventors: Ryuta Sugiura (Nagoya, JP); Nobuyuki Kobayashi (Nagoya, JP); Tsutomu Nanataki (Toyoake, JP); Masaya Ugaji (Osaka, JP); Kaoru Nagata (Osaka, JP)
Assignee: NGK Insulators, Ltd.
H01M4/0471H01M4/0404H01M4/131H01M4/505H01M4/525H01M10/0525H01M2004/021Y02E60/122
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,379,375
App. No.
13/166,087
Granted
Jun 28, 2016
Kind
B2
Abstract

To provide a lithium secondary battery which has high capacity while maintaining excellent cycle characteristic. The lithium secondary battery cathode of the present invention includes a cathode collector formed of a conductive substance, and a cathode active material layer formed of a sintered lithium composite oxide sheet. The cathode active material layer is bonded to the cathode collector by the mediation of a conductive bonding layer. A characteristic feature of the present invention resides in that the cathode active material layer has a thickness of 30 μm or more, a voidage of 3 to 30%, and an open pore ratio of 70% or higher.

Claims (21)

1. A lithium secondary battery cathode comprising:

a cathode collector formed of a conductive substance, and

a cathode active material layer which is formed of a sintered lithium composite oxide sheet having a thickness of 30 μm or more, a voidage of 3 to 30%, and an open pore ratio of 70% or higher, and which is bonded to the cathode collector by the mediation of a conductive bonding layer,

wherein the sintered lithium composite oxide sheet has a layered rock salt structure,

wherein the sintered lithium composite oxide sheet exhibits a ratio of intensity of X-ray diffraction by the (003) plane to intensity of X-ray diffraction by the (104) plane, [003]/[104], of 2 or less,

wherein the intensity of X-ray diffraction is attained by measuring an X-ray diffraction profile of the surface of the sintered lithium composite oxide sheet, and

wherein the (104) plane is oriented in a direction parallel to the surface of the sintered lithium composite oxide sheet.

2. The lithium secondary battery cathode according to claim 1 , wherein the sintered lithium composite oxide sheet has a ratio w/t of 3 or more, wherein t represents the thickness of the sheet, and w represents the minimum size of the sheet as measured in a direction orthogonal to the thickness direction which defines the thickness t.

3. The lithium secondary battery cathode according to claim 1 , wherein the sintered lithium composite oxide sheet has a structure in which numerous primary particles have been bound to one another, and the primary particles have a primary particle size of 5 μm or less.

4. A lithium secondary battery comprising at least the following:

a cathode having a cathode active material layer which is formed of a sintered lithium composite oxide sheet having a thickness of 30 μm or more, a voidage of 3 to 30%, and an open pore ratio of 70% or higher, and a cathode collector bonded to the cathode active material layer by the mediation of a conductive bonding layer;

wherein the sintered lithium composite oxide sheet has a layered rock salt structure,

an anode containing as an anode active material a carbonaceous material or a lithium-occluding substance; and

an electrolyte disposed so as to intervene between the cathode and the anode,

wherein the sintered lithium composite oxide sheet exhibits a ratio of intensity of X-ray diffraction by the (003) plane to intensity of X-ray diffraction by the (104) plane, [003]/[104], of 2 or less,

wherein the intensity of X-ray diffraction is attained by measuring an X-ray diffraction profile of the Mate surface of the sintered lithium composite oxide sheet, and

wherein the (104) plane is oriented in a direction parallel to the surface of the sintered lithium composite oxide sheet.

5. The lithium secondary battery according to claim 4 , wherein the sintered lithium composite oxide sheet has a ratio w/t of 3 or more, wherein t represents the thickness of the sheet, and w represents the minimum size of the sheet as measured in a direction orthogonal to the thickness direction which defines the thickness t.

6. The lithium secondary battery according to claim 4 , wherein the sintered lithium composite oxide sheet has a structure in which numerous primary particles have been bound to one another, and the primary particles have a primary particle size of 5 μm or less.

7. The lithium secondary battery cathode according to claim 1 , wherein the [003]/[104] intensity ratio is 1.4 or less.

8. The lithium secondary battery cathode according to claim 4 , wherein the [003]/[104] intensity ratio is 1.4 or less.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2014
From: PANASONIC CORPORATION
To: NGK INSULATORS, LTD.
Reel/Frame 033483/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2011
From: SUGIURA, RYUTA; KOBAYASHI, NOBUYUKI; NANATAKI, TSUTOMU; UGAJI, MASAYA; NAGATA, KAORU
To: NGK INSULATORS, LTD.; PANASONIC CORPORATION
Reel/Frame 026954/0691 →
Priority Claims (1)
JP 2010-142441 · Jun 23, 2010 · national
Continuity (1)
Related Publication 20120009471A1 · Jan 12, 2012