Semiconductor device with insert structure at a rear side and method of manufacturing
A cavity is formed in a first semiconductor layer that is formed on a semiconducting base layer. The cavity extends from a process surface of the first semiconductor layer to the base layer. A recessed mask liner is formed on a portion of a sidewall of the cavity distant to the process surface or a mask plug is formed in a portion of the cavity distant do the process surface. A second semiconductor layer is grown by epitaxy on the process surface. The second semiconductor layer spans the cavity.
1. A method of manufacturing a semiconductor device, the method comprising:
forming a cavity in a first semiconductor layer formed on a semiconducting base layer, wherein the cavity extends from a process surface of the first semiconductor layer at least down to the base layer;
forming a recessed mask liner on a portion of a sidewall of the cavity distant to the process surface or a mask plug in a portion of the cavity distant to the process surface; capping the cavity by annealing the first semiconductor layer in a hydrogen-containing ambient before growing the second semiconductor layer, wherein material of the first semiconductor layer occludes the cavity; and
growing a second semiconductor layer on the process surface by epitaxy, wherein the second semiconductor layer spans the cavity.
2. The method of claim 1 , further comprising:
forming an auxiliary pad on a first section of a surface of the semiconducting base layer, the auxiliary pad adapted to suppress an epitaxial growth; and
selectively growing by epitaxy the first semiconductor layer on a second section of the surface, wherein the cavity is formed in a vertical projection of the auxiliary pad.
3. The method of claim 1 , further comprising:
removing at least a portion of the base layer after growing the second semiconductor layer, wherein the cavity or a material in the cavity is exposed.