IP Library › Granted Patent US 9,387,427
Granted Patent B2
US 9,387,427 · App. 14/260,180 · Granted Jul 12, 2016

Air cleaner filter assembly for motor vehicles operating in extreme weather conditions

Inventors: Thanh Pham (Canton, MI); Giriraj Srinivasan (Troy, MI); Roger Khami (Troy, MI); William C. Ronzi (Troy, MI)
Assignee: Ford Global Technologies, LLC
B01D46/521F02M35/024F02M35/0215F02M35/02416F02M35/04F02M35/08
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Quick Facts
Patent No.
US 9,387,427
App. No.
14/260,180
Granted
Jul 12, 2016
Kind
B2
Abstract

A filter assembly for a motor-vehicle air cleaner may include a main filter, an auxiliary filter set apart from the main filter, and a filter mount fixed to and supporting the main filter and the auxiliary filter. In an example embodiment, the filter mount is fittable in and removable from a housing of the air cleaner, and includes a sealing element passing between the main filter and the auxiliary filter.

Claims (29)

1. A filter assembly for an air cleaner of an air intake of a motor vehicle, the filter assembly comprising:

a main pleat-pack filter;

an auxiliary pleat-pack filter set apart from the main pleat-pack filter; and

a filter mount fixed to and shaped to support the main pleat-pack filter and the auxiliary pleat-pack filter, the filter mount fittable in and removable from a housing of the air cleaner, the filter mount framing a first open area and a second open area, the first and second open areas spanned by the main pleat-pack filter and the auxiliary pleat-pack filter, respectively, the first open area being greater than the second open area, the second open area including a flow restrictor disposed below and in fluidic communication with the auxiliary filter on an inlet side, and the filter mount comprising a first sealing element passing between the main pleat-pack filter and the auxiliary pleat-pack filter.

2. The filter assembly of claim 1 , where the first sealing element is shaped to receive a complementary second sealing element formed in the housing.

3. The filter assembly of claim 1 , where the first sealing element extends from one edge of the filter mount to an opposite edge of the filter mount.

4. The filter assembly of claim 1 , where the first sealing element extends across an entire width of the filter mount.

5. The filter assembly of claim 1 , where the first sealing element comprises a groove.

6. The filter assembly of claim 5 , where the groove is formed to receive a dividing wall of the housing.

7. The filter assembly of claim 6 , where receipt of the dividing wall in the groove forms a substantially air-tight seal dividing the main pleat-pack filter from the auxiliary pleat-pack filter.

8. The filter assembly of claim 2 , where one or more of the first sealing element and the second sealing element comprises a resilient material.

9. The filter assembly of claim 8 , where the resilient material comprises a polyurethane.

10. The filter assembly of claim 1 , further comprising a rigid mesh disposed between the main and auxiliary pleat-pack filters and the filter mount, and extending at least over the first and second open areas.

11. The filter assembly of claim 1 , where the main pleat-pack filter is one or more of longer, wider, and taller than the auxiliary pleat-pack filter.

12. A filter assembly for a motor-vehicle air cleaner, the air cleaner adapted to provide clean intake air, the filter assembly comprising:

a main pleat-pack filter;

an auxiliary pleat-pack filter set apart from the main pleat-pack filter; and

a filter mount framing first and second open areas and shaped to support the main pleat-pack filter below the first open area and the auxiliary pleat-pack filter below the second open area, the first and second open areas spanned by the main pleat-pack filter and the auxiliary pleat-pack filter, respectively, the first open area being greater than the second open area, the second open area including a flow restrictor disposed below and in fluidic communication with the auxiliary filter on an inlet side, the filter mount fittable in and removable from a housing of the air cleaner, and comprising a first sealing element passing between the main pleat-pack filter and the auxiliary pleat-pack filter.

13. The filter assembly of claim 12 , further comprising a rigid mesh disposed between the main and auxiliary pleat-pack filters and the filter mount, and extending at least over the first and second open areas.

14. The filter assembly of claim 13 , where the rigid mesh is embossed to form a ridge projecting opposite the main and auxiliary pleat-pack filters, and where the ridge is inserted in a receiving nook of the filter mount.

15. The filter assembly of claim 12 , where the main pleat-pack filter is one or more of longer, wider, and taller than the auxiliary pleat-pack filter.

16. A filter assembly for a motor-vehicle air cleaner, the air cleaner adapted to provide clean intake air, the filter assembly comprising:

a main pleat-pack filter;

an auxiliary pleat-pack filter set apart from the main pleat-pack filter; and

a filter mount framing first and second open areas and shaped to support the main pleat-pack filter below the first open area and the auxiliary pleat-pack filter below the second open area, the first and second open areas spanned by the main pleat-pack filter and the auxiliary pleat-pack filter, respectively, the first open area being greater than the second open area, the second open area including a flow restrictor disposed below and in fluidic communication with the auxiliary filter on an inlet side, the filter mount fittable in and removable from a housing of the air cleaner, and comprising a groove passing between the main pleat-pack filter and the auxiliary pleat-pack filter and extending across an entire width of the filter mount.

17. The filter assembly of claim 16 , where the groove is formed to receive a dividing wall of the housing.

18. The filter assembly of claim 17 , where receipt of the dividing wall in the groove forms a substantially air-tight seal dividing the main pleat-pack filter from the auxiliary pleat-pack filter.

19. The filter assembly of claim 17 , where one or more of the groove and the dividing wall comprises a resilient material.

20. The filter assembly of claim 16 , where the main pleat-pack filter is one or more of longer, wider, and taller than the auxiliary pleat-pack filter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2014
From: SRINIVASAN, GIRIRAJ; PHAM, THANH; KHAMI, ROGER; RONZI, WILLIAM C.
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 032741/0993 →
Continuity (5)
Continuation 13770911 · Feb 19, 2013
Continuation 13541516 · Jul 3, 2012
Continuation 12622337 · Nov 19, 2009
Provisional Application 61230522 · Jul 31, 2009
Related Publication 20140230386A1 · Aug 21, 2014