IP Library Granted Patent US 9,394,796
Granted Patent B2
US 9,394,796 · App. 13/940,806 · Granted Jul 19, 2016

Turbine component and methods of assembling the same

Inventors: Benjamin Paul Lacy (Greer, SC); Brian Gene Brzek (Clifton Park, NY); Srikanth Chandrudu Kottilingam (Simpsonville, SC); David Edward Schick (Greenville, SC)
Assignee: General Electric Company
F01D5/186B23P15/04F01D5/288F01D25/145B23P2700/06F05D2260/202Y10T29/49337
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Quick Facts
Patent No.
US 9,394,796
App. No.
13/940,806
Granted
Jul 19, 2016
Kind
B2
Abstract

A turbine component is provided. The turbine component includes an airfoil having a first surface and a second surface. A thermal barrier coating is coupled to the second surface, wherein the thermal barrier coating includes a first portion, a second portion and a trench defined between the first and second portions. A channel is coupled in flow communication to the first surface and the trench, wherein the channel includes a first sidewall and a second sidewall opposite of the first sidewall. The first and second sidewalls extend from the first surface and toward the trench at an angle. The turbine component includes a cover coupled to the second surface, wherein the cover includes a first end coupled to the first portion and a second end extending into the trench and spaced from the second portion.

Claims (33)

1. A turbine component comprising:

an airfoil comprising a first surface and a second surface;

a thermal barrier coating coupled to said second surface and comprising a first portion, a second portion and a trench defined between said first and second portions;

a channel coupled in flow communication to said first surface and said trench, said channel comprising a first sidewall and a second sidewall opposite of said first sidewall, said first and second sidewalls extending from said first surface and toward said trench at an angle; and

a cover coupled to said second surface and comprising a first end coupled to said first portion and a second end extending into said trench and spaced from said second portion.

2. The turbine component of claim 1 , wherein said first portion comprises a straight end and said second portion comprises an angled end.

3. The turbine component of claim 1 , wherein said first portion comprises a straight end and said second portion comprises an angled end that is substantially aligned with said second sidewall.

4. The turbine component of claim 3 , wherein said angle of said angled end and second sidewall is less than about 90 degrees.

5. The turbine component of claim 1 , wherein said first end comprises a straight surface and said second end comprises an angled surface.

6. The turbine component of claim 1 , wherein said second end comprises an angled surface that is substantially aligned with said first sidewall.

7. The turbine component of claim 1 , wherein said cover comprises a substantially uniform thickness from said first end to said second end.

8. The turbine component of claim 1 , wherein said cover comprises a non-uniform thickness from said first end to said second end.

9. The turbine component of claim 1 , wherein said second end is substantially straight.

10. The turbine component of claim 1 , wherein said cover comprises a pre-sintered preform.

11. The turbine component of claim 1 , further comprising a brazed fastener coupled to said second surface and to said cover.

12. A cover coupled to an airfoil and positioned within a trench to direct medium flow from an angled channel and along the airfoil, said cover comprising:

a first end coupled to the airfoil;

a second end coupled to said first end and configured to extend into the trench, said second end comprising an angled surface that is aligned with the angled channel; and

a brazed fastener coupled to said first and second ends and to said airfoil, wherein said cover comprises a plurality of column members.

13. The cover of claim 12 , wherein said first and second ends comprise a pre-sintered pre-form.

14. A method of manufacturing a turbine component, said method comprising:

forming an angled channel through at least one of a first surface and a second surface of a substrate;

forming a cover comprising a first end and a second end;

coupling the cover to the first surface;

extending the cover beyond the angled channel and aligning the second end with the angled channel;

applying a mask to the first surface and the cover to cover the angled channel;

applying a thermal barrier coating to the first surface; and

forming a trench through the thermal barrier coating and in flow communication with the angled channel.

15. The method of claim 14 , wherein forming the trench comprises forming a first portion of the thermal barrier coating and a second portion of the thermal barrier coating and spaced from the first portion.

16. The method of claim 15 , further comprising forming an angled surface into the second portion.

17. The method of claim 14 , wherein forming the cover comprises forming a straight surface into the first end and an angled surface into the second end.

18. The method of claim 14 , wherein coupling the cover to the first surface comprises brazing the cover to the first surface.

19. The method of claim 14 , further comprising removing the mask to expose the angled channel.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: GENERAL ELECTRIC COMPANY
To: GE INFRASTRUCTURE TECHNOLOGY LLC
Reel/Frame 065727/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2013
From: LACY, BENJAMIN PAUL; BRZEK, BRIAN GENE; KOTTILINGAM, SRIKANTH CHANDRUDU; SCHICK, DAVID EDWARD
To: GENERAL ELECTRIC COMPANY
Reel/Frame 030788/0138 →
Continuity (1)
Related Publication 20150017018A1 · Jan 15, 2015