IP Library Granted Patent US 9,447,203
Granted Patent B2
US 9,447,203 · App. 13/639,082 · Granted Sep 20, 2016

Method for producing water absorbent polyacrylic acid (salt) resin powder, and water absorbent polyacrylic acid (salt) resin powder

Inventors: Sayaka Machida (Himeji, JP); Kazushi Torii (Himeji, JP); Yoko Shirai (Himeji, JP); Hiroyuki Ikeuchi (Himeji, JP); Shigeru Sakamoto (Himeji, JP); Koji Tachi (Himeji, JP); Reiko Nakatsuru (Himeji, JP)
Assignee: NIPPOM SHOKUBAI CO., LTD.
C08F6/008B29B9/06B29C47/0011B29C47/385C08F220/06C08J3/245B29B2009/161B29C47/30B29C47/667B29C47/92B29C2947/9259B29C2947/92704C08F222/1006C08J2333/02Y10T428/2982
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Quick Facts
Patent No.
US 9,447,203
App. No.
13/639,082
Granted
Sep 20, 2016
Kind
B2
Abstract

An object of the present invention is to provide a method for producing water absorbent resin powder in which permeability potential (SFC) is improved while a water absorbing rate (FSR) is being kept. The method is a method for producing water absorbent polyacrylic acid (salt) resin powder including the steps of: (i) polymerizing an acrylic acid (salt) monomer aqueous solution; (ii) during or after the step of (i), performing gel grinding of a hydrogel crosslinked polymer obtained by the polymerization, wherein the hydrogel crosslinked polymer has resin solid content of 10 wt % to 80 wt %, and the gel grinding is carried out with gel grinding energy (GGE) of 18 [J/g] to 60 [J/g]; (iii) drying a particulate hydrogel crosslinked polymer obtained by the gel grinding, wherein the drying is performed at 150° C. to 250° C.; and (iv) carrying out a surface treatment to the particulate hydrogel crosslinked polymer thus dried.

Claims (12)

1. Water absorbent polyacrylic acid (salt) resin having:

95 wt % or more of particles whose diameter is not less than 150 μm and less than 850 μm;

logarithmic standard deviation (σζ) of particle size distribution of 0.25 to 0.50;

absorption against pressure (AAP) of 20 [g/g] or more; a water absorbing rate (FSR) of 0.30 [g/g/s] or more;

a saline flow conductivity (SFC) of 20[×10 −7 ·cm 3 ·s·g −1 ] or more; and

an internal cell ratio of greater than 1.0% to 2.5%, which is calculated by {(real density)−(apparent density)}/(real density)×100, the water absorbent polyacrylic acid (salt) resin containing a polyvalent metal salt.

2. The water absorbent polyacrylic acid (salt) resin as set forth in claim 1 , further containing at least one of a cationic polymer and inorganic fine particles.

3. The water absorbent polyacrylic acid (salt) resin as set forth in claim 1 , wherein the saline flow conductivity (SFC) is 50[×10 −7 ·cm 3 ·s·g −1 ] or more.

4. The water absorbent polyacrylic acid (salt) resin as set forth in claim 1 , wherein a water-soluble content is 10 wt % or less.

5. The water absorbent polyacrylic acid (salt) resin as set forth in claim 1 , wherein bulk specific gravity is in a range of 0.50[g/cm 3 ] to 0.80[g/cm 3 ].

6. The water absorbent polyacrylic acid (salt) resin as set forth in claim 1 , being crosslinked by combination use of an ionic bonding surface crosslinking agent and a covalent bonding surface crosslinking agent.

7. The water absorbent polyacrylic acid (salt) resin as set forth in claim 1 , wherein the polyvalent metal salt is aluminum or zirconium.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2012
From: MACHIDA, SAYAKA; TORII, KAZUSHI; SHIRAI, YOKO; IKEUCHI, HIROYUKI; SAKAMOTO, SHIGERU; TACHI, KOJI; NAKATSURU, REIKO
To: NIPPON SHOKUBAI CO., LTD.
Reel/Frame 029068/0517 →
Priority Claims (3)
JP 2010-088993 · Apr 7, 2010 · national
JP 2010-179515 · Aug 10, 2010 · national
JP 2011-031287 · Feb 16, 2011 · national
Continuity (1)
Related Publication 20130026412A1 · Jan 31, 2013