Bags and method of making bags incorporating repurposed sign material
Bags and methods of manufacturing bags including a combination of repurposed material and virgin material in significant visible portions are described. The repurposed material can advantageously comprise a billboard material that may otherwise be thought of as waste or trash, which can be used to manufacture unique bags in combination with any suitable virgin materials having properties or qualities that are optimal for a given use or purpose.
1. A method of manufacturing a plurality of bags including first and second bags, comprising:
obtaining a billboard material having an advertisement printed thereon, and washing the billboard material;
removing an edge portion of the billboard material, wherein the edge portion comprises a sleeve;
laying out the billboard material with the edge portion removed;
selecting a first decorative portion of the billboard material having a first desired design, wherein the first decorative portion has a length of less than 20 inches and a width of less than 12 inches;
removing the first decorative portion from the billboard material;
selecting a second decorative portion having a second desired design different from the first desired design; and wherein the first and second decorative portions have no overlap in design;
removing the second decorative portion from the billboard material;
obtaining an at least partially virgin material;
removing first and second portions from the at least partially virgin material to make at least portions of the first and second bags, respectively;
mechanically coupling the first decorative portion to the first portion of the at least partially virgin material so that the first desired design is visible, the first decorative portion covers at least 25% of an outer surface area of an exterior portion of the first bag, and the first portion of the at least partially virgin material covers at least 25% of the outer surface area of an exterior portion of the first bag; and
mechanically coupling the second decorative portion to the second portion of the at least partially virgin material so that the second desired design is visible, and the second decorative portion covers at least 25% of an outer surface area of an exterior portion of the second bag.
2. The method of claim 1 , wherein the first decorative portion covers less than 65% of the outer surface area of the exterior portion of the first bag.
3. The method of claim 1 , wherein the first decorative portion covers less than 50% of the outer surface area of the exterior portion of the first bag.
4. The method of claim 1 , wherein the first decorative portion has a length of less than 15 inches and a width of less than 5 inches.
5. The method of claim 1 , wherein the billboard material comprises at least one of a vinyl, a UV protected material, and a rip-stop scrim.
6. The method of claim 1 , wherein the step of mechanically coupling the first decorative portion to the first portion of the at least partially virgin material comprises at least one of sewing, gluing, melting or bolting.