Produced fluid heating and separation
An apparatus and method for heating produced fluid from a well, the heating apparatus comprising a produced fluid pathway; a heat generation system comprising a diesel engine, a heated hydraulic fluid pathway, and an engine coolant pathway; and a heat transfer system disposed between the produced fluid pathway and the heat generation system to transfer thermal energy from the heat generation system to a produced fluid contained within the produced fluid pathway.
1. A method of reducing hydrocarbon content in produced water to less than 50 ppm comprising:
providing a diesel engine;
providing produced water that has a hydrocarbon content greater than 100 ppm and a temperature less than about 50° C.;
channeling the produced water to a first produced fluid heat exchanger; heating the first produced fluid heat exchanger to a temperature in the range of 50° C. to 100° C. with a heat transfer fluid;
circulating the heat transfer fluid within a heat transfer fluid pathway that includes a heat transfer fluid pump, a first hydraulic heat exchanger, an engine coolant heat exchanger, and the first produced fluid heat exchanger;
circulating hydraulic fluid through a heated hydraulic fluid pathway that includes a hydraulic pump, a hydraulic heat delivery conduit, the first hydraulic heat exchanger, and a hydraulic return conduit;
circulating engine coolant through an engine coolant pathway that includes the diesel engine, an engine heat delivery conduit, the engine coolant heat exchanger, an engine coolant return conduit, and a radiator to the diesel engine; and
channeling the produced water from the first produced fluid heat exchanger to a water treatment apparatus to separate hydrocarbons from the produced water such that processed water has a hydrocarbon content less than 50 ppm.
2. The method of claim 1 , wherein the produced water is provided at a rate of at least 50 gallons per minute.
3. The method of claim 1 further comprising
channeling the produced water from the first produced fluid heat exchanger to a second produced fluid heat exchanger;
channeling the produced water from the second produced fluid heat exchanger to the water treatment apparatus; and
heating the second produced fluid heat exchanger to a temperature in the range of 50° C. to 100° C. with the heat transfer fluid.
4. The method of claim 1 , wherein the heat transfer fluid pathway comprises a second hydraulic heat exchanger.
5. The method of claim 4 , wherein the heat transfer pathway comprises the first and the second hydraulic heat exchangers in parallel.
6. The method of claim 1 , wherein the heat transfer fluid pump is driven by a hydraulic flow provided by the diesel engine.
7. The method of claim 1 , wherein the hydraulic pump is driven by the diesel engine.
8. The method of claim 1 , wherein the heat transfer fluid pathway further includes an engine exhaust heat exchanger and a by-pass to the engine exhaust heat exchanger.
9. The method of claim 8 further comprising
conducting engine exhaust through an engine exhaust pathway that includes an engine exhaust conduit and the engine exhaust heat exchanger for heating the heat transfer fluid with said engine exhaust.