IP Library › Granted Patent US 9,476,492
Granted Patent B2
US 9,476,492 · App. 14/558,951 · Granted Oct 25, 2016

Active limited slip differential

Inventor: Kenneth E. Cooper (Toledo, OH)
Assignee: Dana Automotive Systems Group, LLC
F16H48/22F16H48/08F16H48/30F16H48/40F16H48/34
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Quick Facts
Patent No.
US 9,476,492
App. No.
14/558,951
Granted
Oct 25, 2016
Kind
B2
Abstract

A limited slip differential assembly for a vehicle has a differential assembly drivingly engaged with a prime mover of the vehicle. The assembly has a differential mechanism disposed in a differential case and two opposite output shafts outwardly extending from the differential case. A torque coupling unit is provided for selectively restricting rotation between one of the output shafts and the differential case. The torque coupling unit has a friction clutch assembly disposed about one of the output shafts. The friction clutch assembly has a first portion drivingly engaged with one of the output shafts and a second portion drivingly engaged with the differential case. A ball and ramp assembly is disposed adjacent the friction clutch assembly for selectively frictionally loading the friction clutch assembly.

Claims (19)

1. A limited slip differential assembly for a vehicle, comprising:

a differential assembly having a differential mechanism disposed in a differential case and two opposite output shafts outwardly extending from the differential case;

a torque coupling unit for selectively restricting rotation between one of the output shafts and the differential case, the torque coupling unit comprising:

a friction clutch assembly disposed about one of the output shafts, the friction clutch assembly comprising a first portion drivingly engaged with one of the output shafts and a second portion drivingly engaged with the differential case,

a ball and ramp assembly disposed adjacent the friction clutch assembly for selectively frictionally loading the friction clutch assembly, the ball and ramp assembly comprising at least a first portion and a second portion, the second portion rotatable with respect to the first portion, and

an actuator in driving engagement with one of the first portion and the second portion of the ball and ramp assembly to selectively cause a rotation therebetween; and

a differential housing rotatably supporting the differential assembly and the friction clutch assembly therewithin, the differential housing including a radially inwardly extending portion about one of the output shafts for receiving a ball and ramp assembly support bearing and an output shaft support bearing, wherein the ball and ramp assembly support bearing supports rotation of an actuating ring within the differential housing.

2. The limited slip differential assembly of claim 1 , wherein said friction clutch assembly first portion is engaged with one of said output shafts by an inner clutch hub.

3. The limited slip differential assembly of claim 2 , wherein said inner clutch hub has a splined inner surface for engaging complementary splines on said one of said output shafts.

4. The limited slip differential assembly of claim 3 , wherein said inner clutch hub has a splined outer surface for supporting a first plurality of clutch plates of said friction clutch assembly.

5. The limited slip differential assembly of claim 1 , wherein said friction clutch assembly second portion is a clutch can connected to said differential case.

6. The limited slip differential assembly of claim 5 , wherein said clutch can is concentric to one of said output shafts.

7. The limited slip differential assembly of claim 1 , wherein said differential case is connected to a differential spider holding at least one differential pinion thereon.

8. The limited slip differential assembly of claim 6 , wherein said inner clutch hub is located radially within said clutch can.

9. The limited slip differential assembly of claim 6 , wherein said clutch can has an inner surface with a second plurality of clutch plates.

10. The limited slip differential assembly of claim 1 , wherein a first thrust bearing is located between said friction clutch assembly and said actuating ring, said friction clutch assembly located between said first thrust bearing and said differential mechanism.

11. The limited slip differential assembly of claim 10 , wherein said actuating ring is part of said ball ramp assembly.

12. The limited slip differential assembly of claim 1 , wherein said second portion of said friction clutch assembly is one-pieced with said differential case.

13. The limited slip differential assembly of claim 5 , further comprising: a second thrust bearing, wherein said second thrust bearing is located between said differential housing and said clutch can.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jun 29, 2020
From: CITIBANK, N.A.
To: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC; DANA AUTOMOTIVE SYSTEMS GROUP, LLC; DANA LIMITED; FAIRFIELD MANUFACTURING COMPANY, INC.
Reel/Frame 053309/0686 →
SECURITY AGREEMENT (BRIDGE) Recorded Apr 21, 2020
From: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC; DANA LIMITED; DANA AUTOMOTIVE SYSTEMS GROUP, LLC; FAIRFIELD MANUFACTURING COMPANY, INC.
To: CITIBANK, N.A.
Reel/Frame 052459/0001 →
SECURITY AGREEMENT SUPPLEMENT Recorded Apr 21, 2020
From: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC; DANA LIMITED; DANA AUTOMOTIVE SYSTEMS GROUP, LLC; FAIRFIELD MANUFACTURING COMPANY, INC.
To: CITIBANK, N.A.
Reel/Frame 052459/0224 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2015
From: COOPER, KENNETH E.
To: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
Reel/Frame 034712/0742 →
Continuity (2)
Provisional Application 61931001 · Jan 24, 2014
Related Publication 20150211619A1 · Jul 30, 2015