IP Library Granted Patent US 9,492,048
Granted Patent B2
US 9,492,048 · App. 14/140,099 · Granted Nov 15, 2016

Removing debris from cleaning robots

Inventors: Chikyung Won (Tewksbury, MA); Stephen A. Hickey (Somerville, MA); Mark Steven Schnittman (Somerville, MA); Zivthan A. Dubrovsky (Waltham, MA); Selma Svendsen (Andover, MA); Jed Lowry (Duxbury, MA); David Swett (Waltham, MA); John Devlin (Tewksbury, MA)
Assignee: iRobot Corporation
A47L11/4008A47L9/106A47L9/108A47L11/24A47L11/33A47L11/4002A47L11/4011A47L11/4013A47L11/4025A47L11/4041A47L11/4044A47L11/4066A47L11/4069A47L2201/02A47L2201/024A47L2201/028
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Quick Facts
Patent No.
US 9,492,048
App. No.
14/140,099
Filed
Dec 24, 2013
Granted
Nov 15, 2016
Kind
B2
Art Unit
3723
USPC
15/319
Abstract

A cleaning robot system including a robot and a robot maintenance station. The robot includes a robot body, a drive system, a cleaning assembly, and a cleaning bin carried by the robot body and configured to receive debris agitated by the cleaning assembly. The robot maintenance station includes a station housing configured to receive the robot for maintenance. The station housing has an evacuation passageway exposed to a top portion of the received robot. The robot maintenance station also includes an air mover in pneumatic communication with the evacuation passageway and a collection bin carried by the station housing and in pneumatic communication with the evacuation passageway. The station housing and the robot body fluidly connect the evacuation passageway to the cleaning bin of the received robot. The air mover evacuates debris held in the robot cleaning bin to the collection bin through the evacuation passageway.

Claims (32)

1. A robotic cleaner maintenance station, comprising:

a station housing and a platform configured to support a robotic cleaner during servicing, the station housing defining an evacuation passageway exposed to the robotic cleaner, for evacuating debris from the robotic cleaner during servicing;

a collection bin removably attached to the station housing, the collection bin being in pneumatic communication with the evacuation passageway and configured to be disengaged from the station housing in a vertical direction relative to the station housing;

a filter arranged to filter air passing from the collection bin to outside the maintenance station; and

an air mover configured to draw air from the evacuation passageway and into the collection bin to evacuate a robotic cleaner supported on the platform, wherein the air mover comprises a bagless cyclonic vacuum configured to divert debris from an incoming flow using centripetal acceleration of the debris.

2. The maintenance station of claim 1 , further comprising a user interface device configured to wirelessly communicate with a communication module on the maintenance station, the user interface device including a maintenance station collection bin full indicator.

3. The maintenance station of claim 2 , wherein the user interface device is further configured to wirelessly communicate with a compatible communication facility on the robot.

4. The maintenance station of claim 2 , wherein the maintenance station further comprises a controller configured to operate the maintenance station as directed by commands received by the user interface device.

5. The maintenance station of claim 4 , wherein the user interface provides visual feedback in response to the commands received by the user interface device.

6. The maintenance station of claim 4 , wherein the controller is further configured to control a device compatible with the maintenance station.

7. The maintenance station of claim 6 , wherein the device is an auxiliary brush cleaner.

8. The maintenance station of claim 1 , wherein the station housing further comprises a station cover pivotally attached to the top portion of the station housing.

9. The maintenance station of claim 1 , wherein the collection bin and filter are removable from the station housing as an assembly that also includes a graspable handle.

10. The maintenance station of claim 1 , wherein the collection bin and filter are separately removable from the station housing.

11. The maintenance station claim 1 , wherein the maintenance station further comprises a locking assembly configured to secure the robotic cleaner to the platform, the evacuation passageway being substantially sealed to a cleaning bin of the robotic cleaner supported on the platform.

12. A cleaning robot system comprising:

a robot comprising:

a chassis,

a drive system supporting the chassis and configured to maneuver the robot as directed by a controller in communication with the drive system;

a cleaning assembly carried by the chassis comprising a first cleaning brush rotatably coupled to the chassis to rotate substantially parallel to a cleaning surface; and

a cleaning bin carried by the chassis and configured to receive debris agitated by the cleaning assembly, the cleaning bin defining a service opening in a bottom portion of the cleaning bin for removing debris held in a debris holding area of the cleaning bin; and

a robotic cleaner maintenance station comprising:

a station housing defining an evacuation passageway exposed to the robotic cleaner, for evacuating debris from the robotic cleaner during servicing;

a collection bin removably attached to a top portion of the station housing, the collection bin being in pneumatic communication with the evacuation passageway and configured to be disengaged from the station housing in a vertical direction relative to the station housing; and

an air mover configured to draw air from the evacuation passageway and into the collection bin to evacuate a robotic cleaner, wherein the air mover comprises a bagless cyclonic vacuum configured to divert debris from an incoming flow using centripetal acceleration of the debris.

13. The cleaning robot system of claim 12 , the robot maintenance station further comprising a user interface device configured to wirelessly communicate with a communication module on the maintenance station, the user interface device including a maintenance station collection bin full indicator.

14. The system of claim 13 , wherein the user interface device is further configured to wirelessly communicate with a compatible communication facility on the robot.

15. The system of claim 13 , wherein the maintenance station further comprises a controller configured to operate the maintenance station as directed by commands received by the user interface device.

16. The system of claim 15 , wherein the user interface device provides visual feedback in response to the commands received by the user interface device.

17. The system of claim 12 , wherein the collection bin and filter are removable from the station housing as an assembly that also includes a graspable handle.

18. The system of claim 12 , wherein the collection bin and filter are separately removable from the station housing.

19. The system claim 12 , wherein the maintenance station further comprises a locking assembly configured to secure the robotic cleaner to the maintenance station, the evacuation passageway being substantially sealed to a cleaning bin of the robotic cleaner.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: WON, CHIKYUNG; HICKEY, STEPHEN A.; SCHNITTMAN, MARK; DUBROVSKY, ZIVTHAN A.; SVENDSEN, SELMA; LOWRY, JED; SWETT, DAVID; DEVLIN, JOHN
To: IROBOT CORPORATION
Reel/Frame 031957/0436 →
Continuity (6)
Continuation 12687464 · Jan 14, 2010
Continuation 11751470 · May 21, 2007
Provisional Application 60747791 · May 19, 2006
Provisional Application 60803504 · May 30, 2006
Provisional Application 60807442 · Jul 14, 2006
Related Publication 20140109339A1 · Apr 24, 2014