IP Library Granted Patent US 9,493,908
Granted Patent B2
US 9,493,908 · App. 14/062,488 · Granted Nov 15, 2016

Method and treatment composition for imparting durable antimicrobial properties to carpet

Inventors: Todd Mull (Ringgold, GA); James Lesslie (Dalton, GA); Danny S. Wade (Cohutta, GA)
Assignee: Beaulieu Group, LLC
D06M16/00A01N25/10A01N25/16A01N25/30A01N25/34A01N55/02A01N59/16D06M11/79D06M11/83D06M13/47D06M15/277D06M15/295D06M15/33D06M15/3335D06M15/576D06M15/657D06M15/71D06M23/04Y10T428/23986
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Quick Facts
Patent No.
US 9,493,908
App. No.
14/062,488
Granted
Nov 15, 2016
Kind
B2
Abstract

Methods and treatment compositions for imparting durable antimicrobial properties to carpet are provided. The method includes applying a composition comprising a first antimicrobial compound and a fluoropolymer to the carpet substrate. The carpet substrate may be steamed thereafter. The treatment composition may comprise a fluoropolymer, an antimicrobial compound selected from a group consisting of zinc pyrithione, a silver-containing antimicrobial compound and combinations thereof, and a foamer. Carpet products treated with the treatment composition or treated in accordance with the methods are also provided.

Claims (10)

1. A carpet product having antimicrobial properties comprising:

a carpet substrate treated with a foam treatment composition in a single-step application, the foam treatment comprises a fluoropolymer, zinc pyrithione, a magnesium sulfate liquid and a silver-containing antimicrobial compound,

wherein the carpet product passes AATCC Test 123.

2. The carpet product of claim 1 , wherein the magnesium sulfate liquid is present in an amount of about 0.1 to about 20% owg.

3. The carpet product of claim 1 , wherein the magnesium sulfate liquid is present in an amount of about 2.0% owg.

4. The carpet product of claim 1 , wherein the fluoropolymer is present in an amount of about 0.05 to about 20% owg.

5. The carpet product of claim 1 , wherein the fluoropolymer is present in an amount of about 0.4% owg.

6. The carpet product of claim 1 , wherein the foam treatment composition further comprises a pH adjusting additive and the treatment composition has a pH of about 2.0 to about 12.

7. The carpet product of claim 1 , wherein the silver-containing antimicrobial compound comprises a zirconium phosphate-based ceramic ion-exchange resin containing silver.

8. The carpet product of claim 1 , wherein the foam treatment composition comprises about 500 ppm of the zinc pyrithione and about 200 ppm of the silver-containing antimicrobial compound.

Assignments (5)
SECURITY INTEREST Recorded Dec 22, 2017
From: ENGINEERED FLOORS, LLC
To: BRANCH BANKING AND TRUST COMPANY, AS ADMINISTRATIVE AGENT
Reel/Frame 044949/0684 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2017
From: BEAULIEU GROUP, LLC
To: ENGINEERED FLOORS, LLC
Reel/Frame 044074/0091 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2015
From: LESSLIE, JAMES; WADE, DANNY S.
To: BEAULIEU GROUP, LLC
Reel/Frame 036275/0808 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2015
From: PHOENIX CHEMICAL COMPANY, INC.
To: BEAULIEU GROUP, LLC
Reel/Frame 036275/0866 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2015
From: MULL, TODD
To: PHOENIX CHEMICAL COMPANY, INC.
Reel/Frame 036276/0018 →
Continuity (3)
Continuation 12683914 · Jan 7, 2010
Provisional Application 61143108 · Jan 7, 2009
Related Publication 20140050879A1 · Feb 20, 2014