Petroleum crude oil desalting process and unit
An improved method and process unit for desalting petroleum crude oils in which a portion of the stable emulsion layer which forms in the desalter vessel is withdrawn from the desalter and diluted with a liquid diluent, typically oil or water or both to destabilize the emulsion which is then separated into separate oil and water phases.
1. A crude oil desalting process which comprises:
(i) mixing a crude oil to be desalted with desalting water and passing the mixture of oil and water to a desalter vessel to form (a) a settled water layer containing salts dissolved from the oil in the lower portion of the vessel, (b) a settled supernatant, desalted oil layer in the upper portion of the vessel with (c) an intervening emulsion layer formed from the oil and the water,
(ii) withdrawing a portion of the emulsion from the desalter vessel,
(iii) mixing the withdrawn emulsion with a diluent liquid to destabilize the emulsion and form a diluted emulsion, wherein the diluent liquid comprises at least one of water and process water, and
(iv) separating the diluted emulsion.
2. A process according to claim 1 in which the diluted emulsion comprises 1 to 70 vol % of the withdrawn desalter emulsion and 30 to 99% vol of diluent.
3. A process according to claim 2 in which the diluted emulsion comprises 1 to 50 vol % of the withdrawn desalter emulsion and 50 to 99% vol of diluent.
4. A process according to claim 1 in which the viscosity of the withdrawn emulsion is reduced by 10% by the addition of the diluent.
5. A process according to claim 1 in which the viscosity of the withdrawn emulsion is reduced by 30% by the addition of the diluent.
6. A process according to claim 5 in which the viscosity of the withdrawn emulsion is reduced by 50% by the addition of the diluent.
7. A process according to claim 1 in which the diluted emulsion is separated by gravity separation.
8. A process according to claim 1 in which the diluted emulsion is separated in a secondary desalter under an electrostatic field.