IP Library › Granted Patent US 9,508,807
Granted Patent B2
US 9,508,807 · App. 14/825,866 · Granted Nov 29, 2016

Method of forming high electron mobility transistor

Inventors: Fu-Wei Yao (Hsinchu, TW); Chen-Ju Yu (Jiaoxi Township, TW); King-Yuen Wong (Tuen Mun, N.T., HK); Chun-Wei Hsu (Taichung, TW); Jiun-Lei Jerry Yu (Zhudong Township, TW); Fu-Chih Yang (Fengshan, TW); Chun Lin Tsai (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H01L29/41725H01L21/0254H01L21/02543H01L21/02546H01L21/28575H01L29/0843H01L29/2003H01L29/205H01L29/452H01L29/66462H01L29/7787
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Quick Facts
Patent No.
US 9,508,807
App. No.
14/825,866
Granted
Nov 29, 2016
Kind
B2
Abstract

A method of forming a high electron mobility transistor (HEMT) includes epitaxially growing a second III-V compound layer on a first III-V compound layer. The method further includes partially etching the second III-V compound layer to form two through holes in the second III-V compound layer. Additionally, the method includes forming a silicon feature in each of two through holes. Furthermore, the method includes depositing a metal layer on each silicon feature. Moreover, the method includes annealing the metal layer and each silicon feature to form corresponding salicide source/drain features. The method also includes forming a gate electrode over the second III-V compound layer between the salicide source/drain features.

Claims (38)

1. A method of forming a high electron mobility transistor (HEMT), the method comprising:

epitaxially growing a second III-V compound layer on a first III-V compound layer;

partially etching the second III-V compound layer to form two through holes in the second III-V compound layer;

forming a silicon feature in each of two through holes;

depositing a metal layer on each silicon feature;

annealing the metal layer and each silicon feature to form corresponding salicide source/drain features; and

forming a gate electrode over the second III-V compound layer between the salicide source/drain features.

2. The method of claim 1 , wherein epitaxially growing the second III-V compound layer on the first III-V compound layer comprises growing the second III-V compound layer on the first III-V compound layer comprising a GaN layer, wherein the GaN layer has a thickness ranging from 0.5 micron to 10 microns.

3. The method of claim 1 , wherein epitaxially growing the second III-V compound layer on the first III-V compound layer comprises growing the second III-V compound layer on the first III-V compound layer comprising Gan, GaAs, or InP.

4. The method of claim 1 , wherein epitaxially growing the second III-V compound layer on the first III-V compound layer comprises growing the second III-V compound layer comprising a AlGaN layer, wherein the AlGaN layer has a thickness ranging from 5 nm to 50 nm.

5. The method of claim 1 , wherein epitaxially growing the second III-V compound layer on the first III-V compound layer comprises growing the second III-V compound layer comprising AlGaN, Aln, AlGaAs, or AlInP.

6. The method of claim 1 , further comprising depositing a cap layer over the second III-V compound layer, wherein the cap layer has a thickness ranging from 100 angstroms (Å) to 5000 Å.

7. A method of forming a high electron mobility transistor (HEMT), the method comprising:

epitaxially growing a second III-V compound layer on a first III-V compound layer;

etching a portion of the second III-V compound layer to form two through holes in the second III-V compound layer;

forming a silicon feature in each hole of the two through holes;

depositing a metal layer on each silicon feature;

annealing the metal layer and each silicon feature to form corresponding salicide source/drain features; and

depositing a cap layer over the second III-V compound layer.

8. The method of claim 7 , further comprising forming a gate electrode over the second III-V compound layer between the salicide source/drain features.

9. The method of claim 7 , wherein epitaxially growing the second III-V compound layer on the first III-V compound layer comprises growing the second III-V compound layer comprising a AlGaN layer, wherein the AlGaN layer comprises F or BF 2 .

10. The method of claim 7 , further comprising disposing a carrier depletion layer over the cap layer.

11. The method of claim 10 , wherein disposing the carrier depletion layer over the cap layer comprises disposing the carrier layer comprising NiO x , ZnO x , FeO x , SnO x , CuAlO 2 , CuGaO 2 or SrCu 2 O 2 .

12. The method of claim 10 , further comprising forming a protection layer over the cap layer, wherein a thickness of the protection layer ranges from 100 nm to 700 nm.

13. The method of claim 7 , wherein forming the silicon feature in the each hole of the two through holes comprises forming the silicon feature having a concave top surface.

14. The method of claim 7 , wherein forming the silicon feature in the each hole of the two through holes comprises forming the silicon feature having a top width greater than a bottom width.

15. The method of claim 7 , wherein forming the silicon feature in the each hole of the two through holes comprises forming the silicon feature having a top width and a bottom width being substantially equal.

16. The method of claim 7 , wherein forming the corresponding salicide source/drain features comprises forming the corresponding silicide source/drain features overlying a portion of the cap layer.

17. A method of forming a semiconductor device comprising:

epitaxially growing a gallium nitride (GaN) layer on a substrate;

epitaxially growing an aluminum gallium nitride (AlGaN) layer on the GaN layer;

forming a salicide source feature and a salicide drain feature spaced apart and at least partially embedded in the AlGaN layer, wherein each of the salicide source feature and the salicide drain feature has a concave top surface;

depositing a ohmic layer on each of the silicide source feature and the silicide drain feature; and

forming a protection layer extending along sidewalls and a top surface of the ohmic layer.

18. The method of claim 17 , wherein depositing the ohmic layer on each of the silicide source feature and the silicide drain feature comprises depositing the ohmic layer comprising Al, Ti, Cu, Mo, Ti or Ni.

19. The method of claim 17 , wherein depositing the ohmic layer on each of the silicide source feature and the silicide drain feature comprises depositing the ohmic layer free of Au.

20. The method of claim 17 , wherein forming the salicide source feature and the salicide drain feature spaced apart and at least partially embedded in the AlGaN layer comprises:

etching, with a plasma process in a chlorine environment, the AlGaN layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2015
From: YAO, FU-WEI; YU, CHEN-JU; WONG, KING-YUEN; HSU, CHUN-WEI; YU, JIUN-LEI JERRY; YANG, FU-CHIH; TSAI, CHUN LIN
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 036323/0020 →
Continuity (2)
Division 13434431 · Mar 29, 2012
Related Publication 20150349087A1 · Dec 3, 2015