Vertically stored telescoping lip leveler
The present invention is a vertically stored dock leveler with a telescoping lip that selectively extends and retracts through a range positions relative to the deck. The lip is held and guided by a deck frame carriage. When the deck is raised and lowered, the lip is extended and retracted by an electro-hydraulic control system. When the deck reaches a preselected incline position, the lip is fully extended. Sensors on the underside of the deck determine the incline position of the deck and when the lip is retracted. The leveler is then lowered until the lip engages and rests on the bed of the trailer. Similarly, when the deck is raised for storage and reaches the preselected incline position, the lip is fully retracted prior to returning to its stored position. The telescoping lip is selectively moveable to a range of partially extended position to facilitate end loading a trailer.
1. A vertically stored telescoping lip leveler for forming a bridge between a floor of a loading dock and a trailer bed, the loading dock having a pit, said vertically stored telescoping lip leveler comprising:
a mounting frame secured to the pit of the loading dock;
a deck assembly including a deck plate, front and hinged ends, outermost side edges, deck frame, lip retaining area and lip support carriage, said deck frame having a plurality of deck beams and side plates positioned under said deck plate, said side plates extending downwardly proximal to said outermost side edges, said deck beams extending from proximal said hinged end toward said front end and terminating before said lip retaining area, and said side plates extending from proximal said hinged end to proximal said front end, said lip support carriage having a lip guide rail secured to each of said side plates, each of said lip guide rails extending along said lip retaining area under said deck plate, said hinged end being pivotally secured to said mounting frame, said lip retaining area being proximal said front end, and said deck assembly being movable through a range of inclined positions including a substantially vertically stored position and a trailer engaging position;
a telescoping lip assembly including a lip plate with inner and outer ends and weight bearing rollers supportingly riding on said lip guide rails, said lip plate being movable between retracted and extended positions including a continuous range of partially extended positions, said lip plate being in said lip retaining area and downwardly offset from said deck plate when in said retracted and partially extended positions, said inner end of said lip plate being in forward alignment with said front end of said deck plate when in said extended position, and said lip plate being substantially flush with said deck plate when in said extended position and resting on the trailer bed;
a selectively extendable deck positioning mechanism secured between said mounting frame and said deck assembly to selectively move said deck assembly through said range of incline positions; and,
a selectively extendable lip positioning mechanism secured between said deck and lip assemblies to selectively move said lip assembly between said retracted and extended positions, including said continuous range of partially extended positions.
2. The vertically stored telescoping lip leveler of claim 1 , and wherein said lip plate moves along a substantially linear path of travel between said retracted and extended positions.
3. The vertically stored telescoping lip leveler of claim 2 , and wherein said deck frame has a rear plate, said deck beams supporting said deck plate and extending from said rear plate to said lip retaining area; and,
wherein said telescoping lip assembly has a lip header and a plurality of elongated lip beams secured to and extending rearwardly from said lip header, said elongated lip beams supporting said deck assembly in said lip retaining area when said lip plate is in said extended position and resting on the trailer bed.
4. The vertically stored telescoping lip leveler of claim 3 , and wherein said lip support carriage includes at least one guide track, and said lip support carriage guides said lip plate along its said linear path of travel.
5. The vertically stored telescoping lip leveler of claim 4 , and wherein said guide track is secured to and extends forward from said rear plate.
6. The vertically stored telescoping lip leveler of claim 5 , and wherein said telescoping lip assembly includes front alignment rollers, and one of said front alignment rollers engages each of said guide rails.
7. The vertically stored telescoping lip leveler of claim 6 , and wherein said elongated lip beams of said telescoping lip assembly include at least one rear weight bearing roller that rides on said at least one guide track and at least one rear alignment roller that engages said at least one guide track.
8. The vertically stored telescoping lip leveler of claim 7 , and wherein said lip support carriage includes a crossbar secured to and spanning between said side plates, said crossbar being proximal a rear end of said lip retaining area.
9. The vertically stored telescoping lip leveler of claim 1 , and wherein said deck positioning mechanism includes a hydraulic cylinder and drive rod.
10. The vertically stored telescoping lip leveler of claim 1 , and wherein said lip positioning mechanism includes a hydraulic cylinder and drive rod.