IP Library › Granted Patent US 9,523,208
Granted Patent B2
US 9,523,208 · App. 14/695,450 · Granted Dec 20, 2016

Portable kit for erecting a temporary shelter, and method of using same

Inventors: Al S. Athanasiou (Fond Du Lac, WI); Ralph Thomas Varney (Oshkosh, WI)
E04H1/12E04B1/34321E04B1/6183E04B2001/34389
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Quick Facts
Patent No.
US 9,523,208
App. No.
14/695,450
Granted
Dec 20, 2016
Kind
B2
Abstract

A portable shelter kit is usable for erecting a temporary or long term structural shelter. The portable shelter kit includes a two-part shipping container which comes apart into pieces which are usable as component parts of the shelter. A method of using the kit to construct a portable shelter is also described.

Claims (30)

1. A kit of prefabricated components usable to build a temporary housing structure, said kit comprising:

a top shell member which comprises a generally flattened first main panel section having a first shape, and a first edging portion attached to and surrounding the first main panel section, the first edging portion comprising a plurality of segments each oriented substantially orthogonal to the first main panel section, each of the segments of the top shell member having a distal edge spaced away from the main panel section, wherein a first corner groove is formed in the top shell member at a junction between the main panel section and a corresponding adjacent edging portion, the first corner groove configured to accommodate a hand of a user;

a bottom shell member which comprises a generally flattened second main panel section similar to the shape of the first main panel section, and a second edging portion attached to and surrounding the second main panel section, the second edging portion comprising a plurality of segments each oriented substantially orthogonal to the second main panel section, each of the segments of the bottom shell member having a distal edge spaced away from the main panel section thereof, wherein a second corner groove is formed in the bottom shell member at a junction between the second main panel section and a corresponding adjacent edging portion, the second corner groove configured to accommodate a hand of a user;

a plurality of generally flattened side wall sections, each of the side wall sections having a width corresponding to one of the segments of the first edging portion; and

first and second generally flattened end wall sections with a door provided in the first end wall section, each of the end wall sections having a width corresponding to one of the segments of the first edging portion; the end wall sections alignable with the side wall sections;

wherein:

the top shell member and the bottom shell member are configured to be attachable to one another to form a relatively thin stackable shipping container in which the distal edges of the top shell member contact the distal edges of the bottom shell member to form a closed container having a hollow spaced formed therein,

all of the wall sections fit inside of the shipping container in a stacked configuration, and

the top and bottom shell members are configured so that when a first kit is stacked on top of an identical second kit, the groves of the shell members are alignable and a channel is defined between the kits to receive a hand of a user to facilitate lifting and manual movement of the first kit.

2. The kit of claim 1 , further comprising a plurality of flexible mats which can be vertically stacked to form a mattress.

3. The kit of claim 1 , wherein the bottom shell member has a textured floor formed therein.

4. The kit of claim 1 , further comprising at least two anchor screws usable for fixing the housing structure in place after assembly.

5. The kit of claim 1 , wherein the bottom shell member has a floor section with a floor drain formed therein.

6. The kit of claim 1 , wherein the door formed in the first wall section includes a first window, and another one of the walls sections has a second window formed therein to permit flow through ventilation.

7. The kit of claim 1 , wherein the top shell member and the bottom shell member are attachable to one another to define said shipping container in a sealed manner configured to resist entry of water therein.

8. The kit of claim 1 , wherein the distal edges of the top shell member all lie in a common plane which is a first plane, and the distal edges of the bottom shell member all lie in a common plane which is a second plane, in an assembled shipping configuration of the kit, the first and second planes are aligned with one another.

9. The kit of claim 1 , wherein the bottom shell member is provided with a recessed handgrip formed as a corner groove extending inwardly into the underside thereof.

10. The kit of claim 1 , wherein a lower edge of at least one of the wall sections is provided with a first alignment structure, and an edge portion of the bottom shell member configured to support said at least one of the wall sections is provided with a second alignment structure which is configured to nestingly engage with the first alignment structure.

11. A kit of prefabricated components usable to build a temporary housing structure, said kit comprising:

a top shell member which comprises a generally flattened first main panel section having a first shape and a first edging portion attached to and surrounding the first main panel section, the first edging portion comprising a plurality of segments each oriented substantially orthogonal to the first main panel section, each of the segments of the top shell member having a distal edge spaced away from the main panel section, wherein a first corner groove is formed in the top shell member at a junction between the main panel section and a corresponding adjacent edging portion, the first corner groove configured to accommodate a hand of a user;

a bottom shell member which comprises a generally flattened second main panel section similar to the shape of the first main panel section, said bottom shell member having an upper surface and a lower surface, and the lower surface is provided with at least two, spaced apart, parallel forklift tracks to receive the tines of a forklift, and a handgrip is formed as a second corner groove extending inwardly into the bottom shell member at an outer edge of the forklift tracks;

a second edging portion attached to and surrounding the second main panel section, the second edging portion comprising a plurality of segments each oriented substantially orthogonal to the second main panel section, each of the segments of the bottom shell member having a distal edge spaced away from the main panel section thereof, wherein the second corner groove is formed in the bottom shell member at a junction between the second main panel section and a corresponding adjacent edging

portion, the second corner groove configured to accommodate a hand of a user;

a plurality of generally flattened side wall sections, each of the side wall sections having a width corresponding to one of the segments of the first edging portion; and

first and second generally flattened end wall sections with a door provided in the first end wall section, each of the end wall sections having a width corresponding to one of the segments of the first edging portion; the end wall sections alignable with the side wall sections;

wherein:

a lower edge of at least one of the wall sections is provided with a first alignment structure, and

an edge portion of the bottom shell member configured to support said at least one of the wall sections is provided with a second alignment structure which is configured to nestingly engage with the first alignment structure;

the top shell member and the bottom shell member are configured to be attachable to one another to form a relatively thin stackable shipping container in which the distal edges of the top shell member contact the distal edges of the bottom shell member to form a closed container having a hollow spaced formed therein all of the wall sections fit inside of the shipping container in a stacked configuration, and

the top and bottom shell members are configured so that when a first kit is stacked on top of an identical second kit, the grooves of the shell members are alignable and a channel is defined between the kits to receive a hand of a user to facilitate lifting and manual movement of the first kit.

Continuity (2)
Provisional Application 61984472 · Apr 25, 2014
Related Publication 20150308135A1 · Oct 29, 2015