IP Library › Granted Patent US 9,528,665
Granted Patent B2
US 9,528,665 · App. 13/838,812 · Granted Dec 27, 2016

Phosphors for warm white emitters

Inventors: Zequn Mei (Fremont, CA); Truc Phoung Thi Vu (Fremont, CA)
Assignee: LedEngin, Inc.
F21K9/56F21K9/64H01L33/504H01L2933/0041
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Quick Facts
Patent No.
US 9,528,665
App. No.
13/838,812
Granted
Dec 27, 2016
Kind
B2
Abstract

A method for fabricating light-emitting devices includes obtaining a plurality of light-emitting diode (LED) chips fabricated to emit blue light and preparing a phosphor-containing material comprising a matrix material having dispersed therein a mixture of a red phosphor and a green phosphor in a fixed ratio to each other. The method also includes disposing different thicknesses of the phosphor-containing material on different ones of the LED chips. The fixed ratio is chosen such that LED chips having different thicknesses of the phosphor-containing material emit light characterized by different points along the Planckian locus in a CIE chromaticity diagram.

Claims (31)

1. A method for fabricating light-emitting devices, the method comprising:

obtaining a plurality of light-emitting diode (LED) chips fabricated to emit blue light;

preparing a phosphor-containing material comprising a matrix material having dispersed therein a mixture of a red phosphor and a green phosphor, wherein the phosphor-containing material has about 60-80 units of red phosphor and 390-430 units of green phosphor; and

disposing different thicknesses of the phosphor-containing material on different ones of the LED chips, wherein the LED chips having different thicknesses of the phosphor-containing material emit light characterized by different points along the Planckian locus in a CIE chromaticity diagram;

combining two or more of the LED chips covered with different thicknesses of the phosphor-containing material to form an LED emitter, which emits light characterized by a point along the Planckian locus in the CIE chromaticity diagram.

2. The method of claim 1 , wherein the green phosphor has a peak emitting wavelength that is less than 550 nm.

3. The method of claim 1 , wherein the green phosphor has a peak emitting wavelength that is less than 525 nm.

4. The method of claim 1 , wherein the green phosphor has a peak emitting wavelength in a range from about 515 nm to about 518 nm.

5. The method of claim 1 , wherein the fixed ratio is a ratio of about one part of red phosphor to 5-7 parts of green phosphor by weight.

6. A method for fabricating light-emitting devices, the method comprising:

obtaining a plurality of light-emitting diode (LED) chips fabricated to emit blue light;

preparing a phosphor-containing material comprising a matrix material having dispersed therein a mixture of a red phosphor and a green phosphor, wherein the phosphor-containing material has about 60-80 units of red phosphor and 390-430 units of green phosphor, wherein LED chips having different thicknesses of the phosphor-containing material emit light characterized by an ellipse having a long axis substantially parallel to the Planckian locus in a CIE chromaticity diagram; and

disposing different thicknesses of the phosphor-containing material on different ones of the LED chips, and

combining two or more of the LED chips covered with different thicknesses of the phosphor-containing material to form an LED emitter.

7. The method of claim 1 , wherein the phosphor-containing material has about 60-80 units of red phosphor and 390-430 units of green phosphor.

8. The method of claim 1 , wherein the fixed ratio is a ratio of about one part of red phosphor to 5-7 parts of green phosphor by weight.

9. An LED (light-emitting-diode) emitter, comprising:

a plurality of light-emitting-diode (LED) chips configured to emit blue light, wherein different ones of the LED chips have different thicknesses of a phosphor-containing material formed thereon, the phosphor-containing material comprising a matrix material having dispersed therein a mixture of a red phosphor and a green phosphor, wherein the phosphor-containing material has about 60-80 units of red phosphor and 390-430 units of green phosphor, wherein a distribution of light emitted from the plurality of LED chips having different thicknesses of the phosphor-containing material is characterized by an ellipse having a long axis substantially parallel to the Planckian locus in a CIE chromaticity diagram.

10. The plurality of light emitting devices of claim 9 , wherein the green phosphor has a peak emitting wavelength that is 525 nm or less.

11. The plurality of light emitting devices of claim 9 , wherein the green phosphor has a peak emitting wavelength in a range from about 515 nm to about 518 nm.

12. The plurality of light emitting devices of claim 9 , wherein the fixed ratio is a ratio of about one unit of red phosphor to 5-7 units of green phosphor.

13. An LED (light-emitting-diode) emitter, comprising:

a first light-emitting device including a wavelength-conversion material having a first thickness overlying a first light-emitting-diode (LED) chip configured to emit light of a first color; and

a second light-emitting device including the wavelength-conversion material having a second thickness overlying a second light-emitting-diode (LED) chip configured to emit light of the first color, the second thickness being different from the first thickness;

wherein the wavelength-conversion material comprises a matrix material having dispersed therein a mixture of a first phosphor and a second phosphor, wherein the phosphor-containing material has about 60-80 units of red phosphor and 390-430 units of green phosphor; and

wherein the first light-emitting device and the first light-emitting device emit light characterized by different points along the Planckian locus in a CIE chromaticity diagram.

14. The plurality of light emitting devices of claim 13 , further comprising a third light-emitting device including the phosphor-containing material having a third thickness overlying a third light-emitting-diode (LED) chip configured to emit light of the first color, the third thickness being different from the first thickness and the second thickness,

wherein light from the third light-emitting device is characterized by a third point along the Planckian locus in the CIE chromaticity diagram.

15. The plurality of light emitting devices of claim 13 , wherein the first color is blue, the first phosphor is a red phosphor, and the second phosphor is a green phosphor.

16. The plurality of light emitting devices of claim 15 , wherein the green phosphor has a peak emitting wavelength that is less than 525 nm.

17. The plurality of light emitting devices of claim 15 , wherein the fixed ratio is a ratio of about one unit of red phosphor to 5-7 units of green phosphor.

Assignments (2)
MERGER Recorded Jul 28, 2026
From: LEDENGIN INC.
To: OSRAM SYLVANIA INC.
Reel/Frame 076077/0285 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2013
From: MEI, ZEQUN; VU, TRUC PHUONG THI
To: LEDENGIN, INC.
Reel/Frame 030045/0067 →
Continuity (1)
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