IP Library Granted Patent US 9,534,312
Granted Patent B2
US 9,534,312 · App. 15/042,438 · Granted Jan 3, 2017

Single crystalline graphene sheet and process of preparing the same

Inventors: Jae-young Choi (Yongin-si, KR); Hyeon-Jin Shin (Yongin-si, KR); Seon-mi Yoon (Yongin-si, KR); Jai-yong Han (Yongin-si, KR)
Assignee: SAMSUNG ELECTRONICS CO., LTD.
C30B1/10B82Y30/00B82Y40/00C01B31/0461C30B29/02C01B2204/04
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Quick Facts
Patent No.
US 9,534,312
App. No.
15/042,438
Granted
Jan 3, 2017
Kind
B2
Abstract

A single-crystal graphene sheet includes a polycyclic aromatic molecule wherein a plurality of carbon atoms are covalently bound to each other, the single-crystal graphene sheet comprising between about 1 layer to about 300 layers; and wherein a peak ratio of a Raman D band intensity to a Raman G band intensity is equal to or less than 0.2. Also described is a method for preparing a single-crystal graphene sheet, the method includes forming a catalyst layer, which includes a single-crystal graphitizing metal catalyst sheet; disposing a carbonaceous material on the catalyst layer; and heat-treating the catalyst layer and the carbonaceous material in at least one of an inert atmosphere and a reducing atmosphere. Also described is a transparent electrode including a single-crystal graphene sheet.

Claims (24)

1. A method for preparing a single-crystal graphene sheet, the method comprising:

forming a catalyst layer, the catalyst layer comprising a single-crystal graphitizing metal catalyst sheet;

disposing a carbonaceous material on the catalyst layer; and

heat-treating the catalyst layer and the carbonaceous material in at least one of an inert atmosphere and a reducing atmosphere to form a single-crystal graphene sheet.

2. The method of claim 1 , wherein the carbonaceous material is solid-solubilized in the catalyst layer.

3. The method of claim 1 , wherein the catalyst layer comprises a metal selected from the group consisting of Ni, Co, Fe, Pt, Au, Al, Cr, Cu, Mg, Mn, Mo, Rh, Si, Ta, Ti, W, U, V, Zr, a combination comprising at least one of the foregoing metals, and an alloy comprising at least one of the foregoing metals.

4. The method of claim 1 , wherein the disposing a carbonaceous material on the catalyst layer comprises coating a carbon-containing polymer on a surface of the catalyst layer.

5. The method of claim 4 , wherein the carbon-containing polymer is a self-assembling polymer.

6. The method of claim 4 , wherein the carbon-containing polymer is a polymer selected from the group consisting of an amphiphilic polymer, a liquid crystal polymer, a conductive polymer, and a combination comprising at least one of the foregoing polymers.

7. The method of claim 4 , wherein the carbon-containing polymer comprises a polymerizable functional group.

8. The method of claim 1 , wherein the disposing a carbonaceous material on the catalyst layer comprises disposing a carbon-containing gas on the catalyst layer.

9. The method of claim 8 , wherein the heat-treating is performed at a temperature between about 300° C. to about 2,000° C. for a time between about 0.001 hours to about 1000 hours.

10. The method of claim 8 , wherein the carbon-containing gas is a gas selected from the group consisting of carbon monoxide, ethane, ethylene, ethanol, acetylene, propane, propylene, butane, butadiene, pentane, pentene, cyclopentadiene, hexane, cyclohexane, benzene, toluene, and a combination comprising at least one of the foregoing gases.

11. The method of claim 1 , wherein the disposing a carbonaceous material on the catalyst layer is performed by immersing the catalyst layer in a liquid, wherein the liquid comprises the carbonaceous material.

12. The method of claim 1 , wherein the heat-treating the catalyst layer comprises:

a first heat-treating at a temperature and for a time sufficient to solid-solubilize the carbonaceous material in the catalyst layer; and

a second heat-treating at a temperature and for a time sufficient to precipitate the solid-solubilized carbonaceous material and form a single-crystal graphene sheet.

13. The method of claim 1 , wherein the disposing a carbonaceous material on the catalyst layer is performed by coating a carbon-containing polymer on a surface of the catalyst layer, wherein the heat-treating is performed at a temperature between about 300° C. to about 2,000° C. and for a time between about 0.001 hours to about 1000 hours.

14. The method of claim 1 , further comprising separating the single-crystal graphene sheet from the catalyst layer by removing the catalyst layer by treating the single-crystal graphene sheet and the catalyst layer with an acid after the heat-treating.

15. A method for preparing a single-crystal graphene sheet, comprising:

forming a catalyst layer, the catalyst layer comprising a single-crystal graphitizing metal catalyst sheet;

disposing a self-assembling polymer on the catalyst layer;

heat-treating the catalyst layer and the self-assembling polymer in at least one of an inert atmosphere and a reducing atmosphere to solid-solubilize a carbonaceous material in the catalyst layer; and

heat-treating at a temperature and for a time sufficient to precipitate the solid-solubilized carbonaceous material and form a single-crystal graphene sheet.

Priority Claims (1)
KR 10-2007-0132682 · Dec 17, 2007 · national
Continuity (2)
Division 12170014 · Jul 9, 2008
Related Publication 20160160379A1 · Jun 9, 2016