Lightweight and rigid structure of battery unit
A battery unit is provided which includes a battery and a storage case in which the battery is mounted. The storage case is made up of a base, a cover, and an intermediate case. The cover is jointed to the base with an interspace therebetween. The intermediate case is disposed between the cover and the base and has a peripheral wall which occupies the interspace. The intermediate case is lower in stiffness than the cover and the base, thereby realizing a lightweight structure of the storage case without sacrificing the mechanical strength thereof.
1. A battery unit comprising:
a battery;
a storage case in which the battery is installed, the storage case including a first casing member, a second casing member, and an intermediate casing member, the first casing member defining a bottom of the storage case, the second casing member defining a top of the storage case with the battery disposed between itself and the first casing member, the second casing member being joined to the first casing member so as to create a clearance which extends along a circumference of a peripheral wall of the storage case, the intermediate casing member being disposed between the first casing member and the second casing member to form an intermediate wall that is a portion of the peripheral wall of the storage case, the intermediate casing member being lower in stiffness than the first and second casing members; and
a pressing mechanism comprised of at least one coil spring, the at least one coil spring being disposed between the second casing member and a major surface of the battery, the at least one coil spring provided so as to exert mechanical pressure on a center of gravity of the battery through the major surface of the battery, and thereby retaining the battery within the storage case,
wherein the intermediate casing member is fixed on the first casing member, each of the second casing member and the intermediate casing member being equipped with a fixing portion which is secured to and in contact with the first casing member in the same direction as that in which the second casing member is joined to the first casing member, and wherein one of opposed ends of the intermediate wall that faces the first casing member is placed at a given interval away from one of opposed ends of the first casing member, and the other end of the intermediate wall is placed at a given interval away from one of opposed ends of the second casing member, and
wherein the second casing member has ribs formed thereon to reinforce the second casing member against a reactive force arising from a mechanical pressure on the center of gravity of the battery.
2. A battery unit as set forth in claim 1 , wherein sealing members are disposed in the intervals between the intermediate casing member and the first casing member and between the intermediate casing member and the second casing member, respectively.
3. A battery unit as set forth in claim 1 , wherein the first casing member is made of an electrically conductive material, and wherein the intermediate casing member is equipped with an insulating wall disposed between the battery mounted on a bottom of the first casing member and the first casing member.
4. A battery unit as set forth in claim 3 , wherein the first casing member has the bottom on which the battery is mounted and an upright wall which extends from the bottom and encompasses the battery, wherein the intermediate wall of the intermediate casing member is located over the upright wall of the first casing member and continues to the upright wall, and wherein the insulating wall extends from the intermediate wall toward the bottom of the first casing member and is laid to overlap an inner surface of the upright wall and is interposed between the upright wall and electrodes of the battery.
5. A battery unit as set forth in claim 1 , wherein the intermediate casing member is equipped with connectors which establish electrical connections with an external electrical device.
6. A battery unit as set forth in claim 1 , wherein the ribs radially extend on a surface of the second casing member.
7. A battery unit as set forth in claim 1 , wherein the second casing member includes a spring holder that has a chamber in which the coil spring of the pressing mechanism is retained, and wherein the ribs extend radially from the spring holder.
8. A battery unit as set forth in claim 1 , wherein the second casing member includes a spring holder that has a chamber in which the at least one coil spring of the pressing mechanism is retained, and wherein at least some of the ribs extend radially from the spring holder, and at least some others of the ribs extend coaxially around the spring holder.