IP Library Granted Patent US 9,567,903
Granted Patent B2
US 9,567,903 · App. 13/417,129 · Granted Feb 14, 2017

Gradual oxidation with heat transfer

Inventors: Jeffrey Armstrong (Exeter, NH); Richard Martin (Manhattan Beach, CA); Douglas Hamrin (Laguna Niguel, CA)
Assignee: ENER-CORE POWER, INC.
F02C3/22F02C3/30F02C6/12F02C7/08F02C7/1435F22B1/22F23C9/08F23G7/066F05D2220/75F23C2202/10F23C2203/10F23C2203/20F23G2206/202F23R2900/00002Y02E20/12Y02E20/14Y02E20/366Y02T50/675
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Quick Facts
Patent No.
US 9,567,903
App. No.
13/417,129
Granted
Feb 14, 2017
Kind
B2
Abstract

Described herein are embodiments of systems and methods for oxidizing gases. In some embodiments, a reaction chamber is configured to receive a fuel gas and maintain the gas at a temperature within the reaction chamber that is above an autoignition temperature of the gas. The reaction chamber may also be configured to maintain a reaction temperature within the reaction chamber below a flameout temperature. In some embodiments, heat and product gases from the oxidation process can be used, for example, to drive a turbine, reciprocating engine, and injected back into the reaction chamber.

Claims (29)

1. A system for oxidizing fuel, comprising:

an oxidizer having a reaction chamber with an inlet and an outlet, the reaction chamber configured to receive a gas comprising an oxidizable fuel through the inlet, the oxidizer configured to maintain oxidation of the fuel within the reaction chamber;

means for drawing heat from the reaction chamber; and

a controller that outputs instructions to the means for drawing heat from the reaction chamber to draw heat out of the reaction chamber while a calculated adiabatic reaction temperature within the reaction chamber exceeds a flameout temperature, such that an actual temperature within the reaction chamber is reduced to a temperature that does not exceed the flameout temperature.

2. The system of claim 1 , wherein the means for drawing heat from the reaction chamber comprises a heat exchanger.

3. The system of claim 1 , wherein the means for drawing heat from the reaction chamber comprises a fluid.

4. The system of claim 1 , wherein the means for drawing heat from the reaction chamber comprises a means for generating steam.

5. The system of claim 1 , wherein the means for drawing heat is configured to draw heat from the reaction chamber when the actual temperature within the reaction chamber increases to the flameout temperature.

6. The system of claim 1 , further comprising means for raising a temperature of the gas, at the inlet of the reaction chamber, to above an autoignition temperature of the fuel.

7. The system of claim 6 , wherein the means for raising a temperature comprises a heat exchanger within the oxidizer.

8. The system of claim 1 , wherein the reaction chamber is configured to maintain oxidation of the oxidizable fuel without a catalyst.

9. The system of claim 1 , wherein the means for drawing heat from the reaction chamber is configured to draw heat out of the reaction chamber when the actual temperature within the reaction chamber exceeds 2300° F.

10. The system of claim 1 , further comprising a turbine that receives gas from the outlet of the reaction chamber and expands the gas.

11. The system of claim 1 , further comprising a compressor that receives and compresses gas, comprising a fuel mixture, prior to introduction of the fuel mixture into the reaction chamber.

12. The system of claim 1 , wherein the oxidizable fuel comprises at least one of hydrogen, methane, ethane, ethylene, natural gas, propane, propylene, propadiene, n-butane, iso-butane, butylene-1, butadiene, iso-pentane, n-pentane, acetylene, hexane, and carbon monoxide.

13. A system for oxidizing fuel, comprising:

an oxidizer having a reaction chamber with an inlet and an outlet, the reaction chamber configured to receive a gas comprising an oxidizable fuel through the inlet, the oxidizer configured to maintain a flameless oxidation process within the reaction chamber;

a heat exchanger; and

a controller that outputs instructions to the heat exchanger to draw heat from the reaction chamber while a calculated adiabatic reaction temperature within the reaction chamber exceeds a flameout temperature, such that an actual temperature within the reaction chamber is reduced to a level that does not exceed the flameout temperature.

14. The system of claim 13 , wherein the heat exchanger is configured to draw heat from the reaction chamber when the actual temperature of the reaction chamber increases to the flameout temperature.

15. The system of claim 13 , further comprising a turbine that receives gas from the reaction chamber and expands the gas.

16. The system of claim 13 , further comprising a compressor that receives and compresses gas, comprising a fuel mixture, prior to introduction of the fuel mixture into the reaction chamber.

17. The system of claim 13 , wherein the heat exchanger is configured to raise a temperature of the gas, at the inlet of the reaction chamber, to above an autoignition temperature of the fuel.

18. The system of claim 13 , wherein the heat exchanger comprises a fluid introduced into the reaction chamber.

19. The system of claim 18 , wherein the heat exchanger is configured to evacuate the fluid from the reaction chamber.

20. The system of claim 13 , wherein the heat exchanger comprises a means for generating steam.

21. The system of claim 13 , wherein the reaction chamber is configured to maintain flameless oxidation of the oxidizable fuel without a catalyst.

22. The system of claim 13 , wherein the heat exchanger is configured to draw heat out of the reaction chamber when the actual temperature within the reaction chamber exceeds 2300° F.

23. The system of claim 13 , wherein the oxidizable fuel comprises at least one of hydrogen, methane, ethane, ethylene, natural gas, propane, propylene, propadiene, n-butane, iso-butane, butylene-1, butadiene, iso-pentane, n-pentane, acetylene, hexane, and carbon monoxide.

Assignments (9)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY'S DATA PREVIOUSLY RECORDED AT REEL: 061981 FRAME: 0222. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 23, 2023
From: ENER-CORE POWER, INC.
To: REDUCTONOX CORPORATION
Reel/Frame 063727/0474 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2022
From: ENER-CORE POWER, INC.
To: REDUCTONOX CORPORATION
Reel/Frame 061981/0222 →
RELEASE OF SECURITY INTEREST Recorded Jan 20, 2015
From: RNS FLEX, LLC
To: ENER-CORE POWER, INC.
Reel/Frame 034764/0851 →
RELEASE OF SECURITY INTEREST Recorded Jan 16, 2015
From: HUDSON BAY MASTER FUND LTD.
To: ENER-CORE POWER, INC.
Reel/Frame 034740/0663 →
ASSIGNMENT FOR SECURITY PATENTS Recorded Apr 16, 2014
From: ENER-CORE POWER, INC.
To: HUDSON BAY MASTER FUND LTD.
Reel/Frame 032699/0869 →
CHANGE OF NAME Recorded Jul 11, 2013
From: FLEX POWER GENERATION, INC.
To: ENER-CORE POWER, INC.
Reel/Frame 030791/0910 →
SECURITY AGREEMENT Recorded Feb 1, 2013
From: FLEX POWER GENERATION, INC.
To: RNS FLEX, LLC
Reel/Frame 029734/0469 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2013
From: FLEXENERGY, INC.
To: FLEX POWER GENERATION, INC.
Reel/Frame 029673/0255 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2012
From: ARMSTRONG, JEFFREY; MARTIN, RICHARD; HAMRIN, DOUGLAS
To: FLEXENERGY, INC.
Reel/Frame 028131/0739 →
Continuity (1)
Related Publication 20130232945A1 · Sep 12, 2013