IP Library › Granted Patent US 9,583,626
Granted Patent B2
US 9,583,626 · App. 14/699,491 · Granted Feb 28, 2017

Silicon germanium alloy fins with reduced defects

Inventors: Kangguo Cheng (Schenectady, NY); Hong He (Schenectady, NY); Juntao Li (Cohoes, NY)
Assignee: International Business Machines Corporation
H01L29/7851H01L21/02381H01L21/02532H01L21/322H01L21/324H01L29/165H01L29/6653H01L29/66545H01L29/66795
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,583,626
App. No.
14/699,491
Granted
Feb 28, 2017
Kind
B2
Abstract

A silicon germanium alloy is formed on sidewall surfaces of a silicon fin. An oxidation process or a thermal anneal is employed to convert a portion of the silicon fin into a silicon germanium alloy fin. In some embodiments, the silicon germanium alloy fin has a wide upper portion and a narrower lower portion. In such an embodiment, the wide upper portion has a greater germanium content than the narrower lower portion. In other embodiments, the silicon germanium alloy fin has a narrow upper portion and a wider lower portion. In this embodiment, the narrow upper portion of the silicon germanium alloy fin has a greater germanium content than the wider lower portion of the silicon germanium alloy fin.

Claims (28)

1. A method of forming a semiconductor structure, said method comprising:

forming a silicon germanium alloy portion on each sidewall surface of a silicon fin, said silicon fin extending upward from a remaining portion of a silicon substrate, wherein said forming said silicon germanium alloy portion comprises;

epitaxially growing a silicon germanium alloy layer on exposed surfaces of said silicon fin;

forming a sacrificial dielectric structure having a topmost surface that is located beneath a topmost surface of said silicon fin;

forming a sacrificial spacer on a sidewall surface of said silicon germanium alloy layer not protected by said sacrificial dielectric structure;

removing said sacrificial dielectric structure;

removing portions of said silicon germanium alloy layer not protected by said sacrificial spacer to provide each silicon germanium alloy portion; and

removing said sacrificial spacer;

providing a trench isolation dielectric material on exposed surfaces of said remaining portion of said silicon substrate and on exposed sidewall surfaces of each silicon germanium alloy portion and said silicon fin; and

converting a portion of the silicon fin that is located laterally adjacent each silicon germanium alloy portion into a silicon germanium alloy fin, wherein said silicon germanium alloy fin comprises a wide upper portion and a narrower lower portion, wherein said silicon germanium alloy fin has a vertically graded germanium content in which said wide upper portion of said silicon germanium alloy fin has a greater germanium content than said narrower lower portion of said silicon germanium alloy fin and wherein sidewall surfaces of said narrower lower portion of said silicon germanium alloy fin are vertically coincident with sidewall surfaces of said silicon fin portion.

2. The method of claim 1 , wherein said converting comprises an oxidation process or a thermal anneal in an inert ambient.

3. The method of claim 1 , wherein said silicon fin comprises a hard mask cap, said hard mask cap is formed prior to forming said silicon germanium alloy layer.

4. The method of claim 1 , further comprising recessing said trench isolation dielectric material to expose a portion of said wide upper portion of the silicon germanium alloy fin and to provide a trench isolation structure.

5. The method of claim 1 , further comprising forming a functional gate structure straddling said exposed portion of said wide upper portion of said silicon germanium alloy fin.

6. A method of forming a semiconductor structure, said method comprising:

forming a silicon germanium alloy layer on each sidewall surface of a silicon fin, said reduced silicon fin extending upward from a silicon pedestal portion which is present on a silicon base substrate;

providing a trench isolation dielectric material on exposed surfaces of said silicon base substrate and on exposed sidewall surfaces of each silicon germanium layer and said silicon fin; and

converting a portion of the silicon fin that is located laterally adjacent each silicon germanium layer into a silicon germanium alloy fin, wherein said silicon germanium alloy fin comprises a narrow upper portion and a wider lower portion, wherein said silicon germanium alloy fin has a vertically graded germanium content in which said narrow upper portion of said silicon germanium alloy fin has a greater germanium content than said wider lower portion of said silicon germanium alloy fin and wherein sidewall surfaces of said wider lower portion of said silicon germanium alloy fin are vertically coincident with sidewall surfaces of said silicon pedestal portion.

7. The method of claim 6 , wherein said converting comprises an oxidation process or a thermal anneal in an inert ambient.

8. The method of claim 6 , wherein said forming said silicon germanium alloy layer comprises

providing an initial silicon fin having a first width, said initial silicon fin is capped with a hard mask material;

thinning said initial silicon fin to provide said silicon fin, said silicon fin having a second width that is less than the first width; and

epitaxially growing said silicon germanium alloy layer.

9. The method of claim 8 , further comprising:

forming a dielectric spacer on exposed surfaces of said silicon germanium alloy layer; and

recessing exposed portion of a remaining portion of a silicon substrate to provide said silicon pedestal portion present on said silicon base substrate.

10. The method of claim 6 , further comprising recessing said trench isolation dielectric material to expose a portion of said narrow upper portion of the silicon germanium alloy fin and to provide a trench isolation structure.

11. The method of claim 10 , further comprising forming a functional gate structure straddling said exposed portion of said narrow upper portion of said silicon germanium alloy fin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2015
From: CHENG, KANGGUO; HE, HONG; LI, JUNTAO
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 035527/0759 →
Continuity (1)
Related Publication 20160322501A1 · Nov 3, 2016