Gear box with variably coupled oscillation and rotation for kneading machine
A gear box for a reciprocating kneader. A primary rotational gear is attached to a gear box primary shaft and rotates in concert therewith. A secondary rotational gear is engaged with the primary rotation gear and rotates therewith. A secondary shaft is attached to the secondary rotational gear and rotates therewith. A primary oscillation gear is attached to the gear box primary shaft and rotates therewith. A secondary oscillation gear is rotationally engaged with the primary oscillation gear and rotates on the secondary shaft. An eccentric is coupled to the secondary oscillation gear and rotates in concert therewith. A yoke is engaged with the eccentric and oscillates on an axis perpendicular to the secondary shaft in response to the lobe. The gearbox secondary shaft moves along its axis in concert with yoke oscillation. A housing is pivotally attached to the yoke and pivotally attached to a casing at a casing.
1. A gear box for a reciprocating kneader comprising:
a casing;
a primary shaft extending through said casing;
a roller plate attached to said primary shaft wherein said roller plate comprises circumferentially symmetrically placed deviations from planarity;
at least one roller assembly attached to said casing and engaged with said roller plate; and
wherein rotation of said roller plate causes said primary shaft to move parallel to rotation relative to said casing in response to said engagement between said roller plate and said roller assembly.
2. The gear box for a reciprocating kneader of claim 1 wherein said deviations have a sin(sin(x)) pattern.
3. The gear box for a reciprocating kneader of claim 1 wherein said roller plate has a geometry defined by:
X=R *cos( t )
Y=R *sin( t )
Z=SL *sin( SR*t )
wherein Z is a rotational axis of said roller plate, R=radius of said roller plate, SL=a Stroke Length, SR=a Stroke Ratio and t is from 0 to 2*pi.
4. The gear box for a reciprocating kneader of claim 1 comprising one roller assembly per deviation.
5. The gear box for a reciprocating kneader of claim 1 wherein said roller plate comprises three deviations at 120° intervals.
6. The gear box for a reciprocating kneader of claim 5 comprising three roller assemblies at 120° intervals.