IP Library Granted Patent US 9,617,418
Granted Patent B2
US 9,617,418 · App. 15/103,175 · Granted Apr 11, 2017

Polycarbonate resin composition and optical molded article

Inventors: Yoichiro Sakaki (Osaka, JP); Eriko Kida (Osaka, JP)
Assignee: SUMIKA STYRON POLYCARBONATE LIMITED
C08L69/00C08L71/02G02B1/04G02B6/0065
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,617,418
App. No.
15/103,175
Granted
Apr 11, 2017
Kind
B2
Abstract

A polycarbonate resin composition includes: a polycarbonate resin (A); a tetramethylene glycol derivative (B) represented by general formula (1): HO(C 4 H 8 O) m (C 3 H 6 O) n H (wherein m and n independently represent an integer of 4 to 60, and m+n represents an integer of 20 to 90); and a phosphite compound (C), an amount of the tetramethylene glycol derivative (B) is 0.005 to 5.0 parts by weight per 100 parts by weight of the polycarbonate resin (A), and an amount of the phosphite compound (C) is 0.005 to 5.0 parts by weight per 100 parts by weight of the polycarbonate resin (A). An optical molded article is obtained by molding the polycarbonate resin composition.

Claims (39)

1. A polycarbonate resin composition comprising:

a polycarbonate resin (A);

a tetramethylene glycol derivative (B) represented by general formula (1):

HO(C 4 H 8 O) m (C 3 H 6 O) n H  (1)

wherein m and n independently represent an integer of 4 to 60, and m+n represents an integer of 20 to 90; and

a phosphite compound (C), wherein

an amount of the tetramethylene glycol derivative (B) is 0.005 to 5.0 parts by weight per 100 parts by weight of the polycarbonate resin (A), and

an amount of the phosphite compound (C) is 0.005 to 5.0 parts by weight per 100 parts by weight of the polycarbonate resin (A).

2. The polycarbonate resin composition according to claim 1 , wherein the phosphite compound (C) is at least a compound represented by general formula (2):

wherein R 1 represents an alkyl group having 1 to 20 carbon atoms, and a represents an integer of 0 to 3.

3. The polycarbonate resin composition according to claim 2 , wherein the compound represented by general formula (2) is tris(2,4-di-t-butylpbenyl)phosphite.

4. The polycarbonate resin composition according to claim 2 , wherein the amount of the compound represented by general formula (2) is 0.005 to 1.0 parts by weight per 100 parts by weight of the polycarbonate resin (A).

5. The polycarbonate resin composition according to claim 1 , wherein the phosphite compound (C) is at least a compound represented by general formula (3):

wherein R 2 , R 3 , R 5 , and R 6 independently represent a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, an alkylcycloalkyl group having 6 to 12 carbon atoms, an aralkyl group having 7 to 12 carbon atoms, or a phenyl group;

R 4 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms;

X represents a single bond, a sulfur atom, or a group represented by formula: —CHR 7 — wherein R 7 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, or a cycloalkyl group having 5 to 8 carbon atoms;

A represents an alkylene group having 1 to 8 carbon atoms, or a group represented by formula: *—COR 8 — wherein R 8 represents a single bond or an alkylene group having 1 to 8 carbon atoms, * represents atomic bonding at an oxygen side; and

either one of Y and Z represents a hydroxyl group, an alkoxy group having 1 to 8 carbon atoms, or an aralkyloxy group having 7 to 12 carbon atoms, and the other of Y and Z represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms.

6. The polycarbonate resin composition according to claim 5 , wherein the compound represented by general formula (3) is 2,4,8,10-tetra-t-butyl-6-[3-(3-methyl-4-hydroxy-5-t-butylphenyl)propoxy]dibenzo[d,f][1,3,2]dioxaphosphepin.

7. The polycarbonate resin composition according to claim 5 , wherein the amount of the compound represented by general formula (3) is 0.05 to 2.0 parts by weight per 100 parts by weight of the polycarbonate resin (A).

8. The polycarbonate resin composition according to claim 1 , wherein the amount of the tetramethylene glycol derivative (B) is 0.1 to 2.0 parts by weight per 100 parts by weight of the polycarbonate resin (A), and the amount of the phosphite compound (C) is 0.01 to 0.5 parts by weight per 100 parts by weight of the polycarbonate resin (A).

9. The polycarbonate resin composition according to claim 1 , wherein the amount of the tetramethylene glycol derivative (B) is 0.5 to 1.5 parts by weight per 100 parts by weight of the polycarbonate resin (A), and the amount of the phosphite compound (C) is 0.02 to 0.1 parts by weight per 100 parts by weight of the polycarbonate resin (A).

10. An optical molded article obtained by molding the polycarbonate resin composition according to claim 1 .

11. The optical molded article according to claim 10 , wherein the molded article is a light guide plate.

12. The article according to claim 10 , wherein the phosphite compound (C) is at least a compound represented by general formula (2):

wherein R 1 represents an alkyl group having 1 to 20 carbon atoms, and a represents an integer of 0 to 3.

13. The article according to claim 12 , wherein the compound represented by general formula (2) is tris(2,4-di-t-butylphenyl)phosphite.

14. The article according to claim 12 , wherein the amount of the compound represented by general formula (2) is 0.005 to 1.0 parts by weight per 100 parts by weight of the polycarbonate resin (A).

15. The article according to claim 10 , wherein the phosphite compound (C) is at least a compound represented by general formula (3):

wherein R 2 , R 3 , R 5 , and R 6 independently represent a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, an alkylcylcycloalkyl group having 6 to 12 carbon atoms, an aralkyl group having 7 to 12 carbon atoms, or a phenyl group;

R 4 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms;

X represents a single bond, a sulfur atom, or a group represented by formula: —CHR 7 — wherein R 7 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, or a cycloalkyl group having 5 to 8 carbon atoms;

A represents an alkylene group having 1 to 8 carbon atoms, or a group represented by formula: *—COR 8 — wherein R 8 represents a single bond or an alkylene group having 1 to 8 carbon atoms, * represents atomic bonding at an oxygen side; and,

either one of Y and Z represents a hydroxyl group, an alkoxy group having 1 to 8 carbon atoms, or an aralkyloxy group having 7 to 12 carbon atoms, and the other of Y and Z represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms.

16. The article according to claim 15 , wherein the compound represented by general formula (3) is 2,4,8,10-tetra-t-butyl-6-[3-(3-methyl-4-hydroxy-5-t-butylphenyl)propoxy]dibenzo [d,f][1,3,2]dioxaphosphepin.

17. The article according to claim 15 , wherein the amount of the compound represented by general formula (3) is 0.05 to 2.0 parts by weight per 100 parts by weight of the polycarbonate resin (A).

18. The article according to claim 10 , wherein the amount of the tetramethylene glycol derivative (B) is 0.1 to 2.0 parts by weight per 100 parts by weight of the polycarbonate resin (A), and the amount of the phosphite compound (C) is 0.01 to 0.5 parts by weight per 100 parts by weight of the polycarbonate resin (A).

19. The article according to claim 10 , wherein the amount of the tetramethylene glycol derivative (B) is 0.5 to 1.5 parts by weight per 100 parts by weight of the polycarbonate resin (A), and the amount of the phosphite compound (C) is 0.02 to 0.1 parts by weight per 100 parts by weight of the polycarbonate resin (A).

20. The polycarbonate resin composition according to claim 1 , wherein the composition produces a specimen having an integrated transmittance of 28000 or higher and a degree of yellowness of 20 or less.

Assignments (3)
CHANGE OF NAME Recorded May 2, 2017
From: SUMIKA STYRON POLYCARBONATE LIMITED
To: SUMIKA POLYCARBONATE LIMITED
Reel/Frame 042386/0467 →
CORRECTIVE ASSIGNMENT TO CORRECT THE OMITTED ASSIGNOR NAME PREVIOUSLY RECORDED AT REEL: 038956 FRAME: 0368. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 28, 2016
From: SAKAKI, YOICHIRO; KIDA, ERIKO
To: SUMIKA STYRON POLYCARBONATE LIMITED
Reel/Frame 039439/0704 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2016
From: SAKAKI, YOICHIRO
To: SUMIKA STYRON POLYCARBONATE LIMITED
Reel/Frame 038956/0368 →
Priority Claims (4)
JP 2013-254902 · Dec 10, 2013 · national
JP 2014-104844 · May 21, 2014 · national
JP 2014-125563 · Jun 18, 2014 · national
JP 2014-125566 · Jun 18, 2014 · national
Continuity (1)
Related Publication 20160326365A1 · Nov 10, 2016