IP Library › Granted Patent US 9,620,743
Granted Patent B2
US 9,620,743 · App. 14/561,623 · Granted Apr 11, 2017

Organic light-emitting display apparatus and method of manufacturing the same

Inventors: Kyul Han (Yongin, KR); Hyo-Yeon Kim (Yongin, KR); Hye-Yeon Shim (Yongin, KR); Sang-Woo Lee (Yongin, KR); Heun-Seung Lee (Yongin, KR); Sang-Woo Pyo (Yongin, KR)
Assignee: Samsung Display Co., Ltd.
H01L51/56H01L27/3211H01L51/5221H01L51/5253H01L51/5268H01L51/5271H01L2251/5315H01L2251/558
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Quick Facts
Patent No.
US 9,620,743
App. No.
14/561,623
Granted
Apr 11, 2017
Kind
B2
Abstract

Provided is an organic light-emitting display apparatus including a substrate; a first pixel electrode for first color emission, a second pixel electrode for second color emission, and a third pixel electrode for third color emission, the first pixel electrode, the second pixel electrode, and the third pixel electrode being spaced apart from each other on the substrate; a first color emission layer on the first pixel electrode, a second color emission layer on the second pixel electrode, and a third color emission layer on the third pixel electrode; an opposite electrode on the first color emission layer, the second color emission layer, and the third color emission layer; and a capping layer that includes a same material as the opposite electrode and is porous.

Claims (39)

1. An organic light-emitting display apparatus, comprising:

a substrate;

a first pixel electrode for first color emission, a second pixel electrode for second color emission, and a third pixel electrode for third color emission, the first pixel electrode, the second pixel electrode, and the third pixel electrode being spaced apart from each other on the substrate;

a first color emission layer on the first pixel electrode, a second color emission layer on the second pixel electrode, and a third color emission layer on the third pixel electrode;

a metal opposite electrode on the first color emission layer, the second color emission layer, and the third color emission layer; and

a capping layer, the capping layer being porous and including a same material as the opposite electrode and being integral therewith.

2. The organic light-emitting display apparatus as claimed in claim 1 , wherein a thickness of the capping layer varies on the first pixel electrode, the second pixel electrode, and the third pixel electrode.

3. The organic light-emitting display apparatus as claimed in claim 2 , wherein:

the capping layer includes a first capping layer corresponding to the first pixel electrode, a second capping layer corresponding to the second pixel electrode, and a third capping layer corresponding to the third pixel electrode, and

a thickness of the first capping layer is in a range of about 100 Å to about 700 Å, a thickness of the second capping layer is in a range of about 100 Å to about 800 Å, and a thickness of the third capping layer is in a range of about 100 Å to about 1000 Å.

4. The organic light-emitting display apparatus as claimed in claim 1 , wherein the capping layer is formed by laser ablation.

5. A method of manufacturing an organic light-emitting display apparatus, the method comprising:

preparing a substrate;

forming a first pixel electrode for first color emission, a second pixel electrode for second color emission, and a third pixel electrode for third color emission , the first pixel electrode, the second pixel electrode, and the third pixel electrode being spaced apart from each other on the substrate;

forming a first color emission layer corresponding to the first pixel electrode, a second color emission layer corresponding to the second pixel electrode, and a third color emission layer corresponding to the third pixel electrode;

forming a metal layer on the first color emission layer, the second color emission layer, and the third color emission layer; and

forming a capping layer by irradiating a laser to at least a portion of an upper portion of the metal layer, the capping layer being integrally formed at the upper portion of the metal layer, a lower portion of the metal layer forming an opposite electrode to the pixel electrodes.

6. The method as claimed in claim 5 , wherein forming the capping layer includes changing structural characteristics and optical characteristics of at least a portion of the surface of the metal layer.

7. The method as claimed in claim 5 , wherein forming the capping layer includes changing at least a portion of the surface of the metal layer to be porous.

8. The method as claimed in claim 7 , wherein:

the capping layer includes a first porous portion having a first thickness on the first pixel electrode, a second porous portion having a second thickness on the second pixel electrode, and a third porous portion having a third thickness on the third pixel electrode, and

the first thickness, the second thickness, and the third thickness are different.

9. The method as claimed in claim 5 , wherein the metal layer is formed to have a thickness of about 200 Å to about 2000 Å.

10. The method as claimed in claim 5 , wherein forming the capping layer includes:

forming a first capping layer on the first pixel electrode;

forming a second capping layer on the second pixel electrode; and

forming a third capping layer on the third pixel electrode.

11. The method as claimed in claim 10 , wherein the first capping layer is formed to have at a thickness of about 100 Å to about 700 Å, the second capping layer is formed to have at a thickness of about 100 Å to about 800 Å, and the third capping layer is formed to have at a thickness of about 100 Å to about 1000 Å.

12. The method as claimed in claim 5 , wherein the metal layer includes Li, Ca, LiF/Ca, LiF/Al, Al, Ag, Mg, or a mixture thereof, indium tin oxide, indium zinc oxide, ZnO, or In 2 O 3 .

13. An organic light-emitting display apparatus manufactured according to the method as claimed in claim 5 .

14. A method of manufacturing an organic light-emitting display apparatus, the method comprising:

preparing a substrate;

forming a first pixel electrode for first color emission, a second pixel electrode for second color emission, and a third pixel electrode for third color emission , the first pixel electrode, the second pixel electrode, and the third pixel electrode being spaced apart from each other on the substrate;

forming a first color emission layer corresponding to the first pixel electrode, a second color emission layer corresponding to the second pixel electrode, and a third color emission layer corresponding to the third pixel electrode;

forming a metal layer on the first color emission layer, the second color emission layer, and the third color emission layer; and

forming a capping layer by irradiating laser to at least a portion of a surface of the metal layer,

wherein:

the metal layer is formed to have a thickness of about 200 Å to about 2000 Å, and

forming the capping layer includes not irradiating a lower portion of the metal layer having a thickness of about 50 Å to about 150 Å.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2014
From: HAN, KYUL; KIM, HYO-YEON; SHIM, HYE-YEON; LEE, SANG-WOO; LEE, HEUN-SEUNG; PYO, SANG-WOO
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 034389/0080 →
Priority Claims (1)
KR 10-2014-0052979 · Apr 30, 2014 · national
Continuity (1)
Related Publication 20150318515A1 · Nov 5, 2015