IP Library Granted Patent US 9,623,401
Granted Patent B2
US 9,623,401 · App. 14/962,697 · Granted Apr 18, 2017

Exhaust gas purifying catalyst and production method thereof

Inventors: Satoshi Nagao (Gotenba, JP); Kazutoshi Akashi (Fuji, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B01J23/6486B01D53/9413B01D53/9418B01J35/0013B01J35/026B01J37/349B01D2255/1025B01D2255/207B01D2255/2065B01D2255/2092B01D2255/20707B01D2255/20715B01D2255/30B01D2255/9202B01D2258/012
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Quick Facts
Patent No.
US 9,623,401
App. No.
14/962,697
Granted
Apr 18, 2017
Kind
B2
Abstract

An exhaust gas purifying catalyst has enhanced NOx purification performance in a lean atmosphere, and a production method for producing an exhaust gas purifying catalyst includes sputtering a target material containing Ta and Rh to form composite fine metal particles respectively containing Ta and Rh.

Claims (10)

1. A method for producing an exhaust gas purifying catalyst, comprising sputtering a target material containing Ta and Rh to form composite fine metal particles respectively containing Ta and Rh.

2. The method according to claim 1 , further comprising loading the composite fine metal particles on powdered supports.

3. The method according to claim 1 . wherein the target material is a micromixed target material obtained by mixing powdered Ta and Rh, and molding and sintering the mixture.

4. An exhaust gas purifying catalyst having a plurality of composite fine metal particles respectively containing Ta and Rh, wherein the average particle diameter of the composite fine metal particles is 100 nm or less.

5. The exhaust gas purifying catalyst according to claim 4 , further having powdered supports, wherein the composite fine metal particles are loaded on the powdered supports.

6. The exhaust gas purifying catalyst according to claim 5 , wherein the powdered support is a powdered support selected from the group consisting of SiO 2 , ZrO 2 , CeO 2 , Al 2 O 3 , TiO 2 or a combination thereof.

7. The exhaust gas purifying catalyst according to claim 4 , wherein the each content percentage of Ta in 70% or more on a number basis of the composite fine metal particles is from 20 to 200% of the average content percentage of Ta in a plurality of the composite fine metal particles.

8. The exhaust gas purifying catalyst according to claim 4 , wherein the each particle diameter of 70% or more on a number basis of the composite fine metal particles is from 60 to 140% of the average particle diameter of a plurality of the composite fine metal particles.

9. The exhaust gas purifying catalyst according to claim 4 , which is a catalyst for purifying NOx.

10. An exhaust gas purifying method comprising bringing an NOx—containing exhaust gas into contact with the exhaust gas purifying catalyst according to claim 9 in a lean atmosphere, thereby reducing and purifying NOx.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2015
From: NAGAO, SATOSHI; AKASHI, KAZUTOSHI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 037240/0596 →
Priority Claims (1)
JP 2014-266756 · Dec 26, 2014 · national
Continuity (1)
Related Publication 20160184804A1 · Jun 30, 2016