IP Library Granted Patent US 9,634,528
Granted Patent B2
US 9,634,528 · App. 14/485,326 · Granted Apr 25, 2017

Efficient electric machine

Inventors: Sunny Zhang (Wuerzburg, DE); Daniel Fiederling (Wertheim, DE); Joachim Baumgartner (Volbach, DE); Jin Xu (Wuerzburg, DE)
Assignee: Brose Fahrzeugteile GmbH & Co. KG, Wuerzburg
H02K1/02H02K1/06H02K1/17H02K1/27H02K1/276H02K1/2766H02K1/2773H02K3/46H02K21/16H02K2201/03H02K2213/03
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Quick Facts
Patent No.
US 9,634,528
App. No.
14/485,326
Granted
Apr 25, 2017
Kind
B2
Abstract

An electric machine having a stator and a rotor which is mounted so as to be rotatable about a rotor axis and has a rotor body, in which at least two permanent magnets are arranged in receptacles, a first of which component magnets is associated with a first set of permanent magnets, and a second of which component magnets is associated with a second set of permanent magnets. The permanent magnets of the first set differ from the permanent magnets of the second set with respect to the material composition, In particular to the magnetic properties, and wherein at least one permanent magnet of the first or second set or at least one composite body has a contour, the cross-sectional face of which, being located perpendicularly with respect to the longitudinal axis, decreases within the respective receptacle towards that end thereof which is radially further to the outside.

Claims (18)

1. An electrical machine comprising:

a stator;

a rotor that is mounted rotatably around a rotor axis and has a rotor body; and

at least two permanent magnets in the form of component magnets are arranged in receptacles of the rotor body, which extend from a radially inner end along their respective longitudinal axis to a radially more outward end, a first component magnet of which belongs to a first set of permanent magnets and a second belongs to a second set of permanent magnets,

wherein the permanent magnets of the first set differ from the permanent magnets of the second set with respect to their material composition or magnetic properties, and

wherein at least one permanent magnet of the first or second set or at least one composite body with two permanent magnets of the first set or the second set or a composite body with a permanent magnet of the first set and a permanent magnet of the second set has a contour whose cross-sectional area, perpendicular to the longitudinal axis, decreases within the respective receptacle toward a radially more outward end at least in sections.

2. The electrical machine according to claim 1 , wherein the permanent magnets and/or the composite bodies, whose cross section decreases toward the radially more outward end of a receptacle at least in sections, at least at its radially outer end with its entire outer contour, fit together form-fittingly with the respective receptacle.

3. The electrical machine according to claim 1 , wherein the rotor is formed as an inner rotor and is surrounded by a stator.

4. The electrical machine according to claim 1 , wherein one or more permanent magnets of the first or second set or one or more composite bodies in the cross section of the rotor have a barrel-shaped contour or a radially outward tapering contour.

5. The electrical machine according to claim 1 , wherein one or more permanent magnets or composite bodies have a stepped cross-sectional enlargement toward the radially inner end of the particular receptacle.

6. The electrical machine according to claim 1 , wherein a composite body has a radially more outward and a radially more inward permanent magnet and wherien the radially more inward permanent magnet has a larger cross-sectional area at the joining site between the two permanent magnets than the radially more outward permanent magnet in the same region.

7. The electrical machine according to claim 1 , wherein, in each case, two joined permanent magnets of at least one composite body have magnetization directions parallel to one another.

8. The electrical machine according to claim 1 , wherein the permanent magnets and/or composite bodies are part of a V-shaped arrangement of components of a magnetic circuit.

9. The electrical machine according to claim 1 , wherein the permanent magnets and/or composite bodies are part of a Halbach array of components of a magnetic circuit.

10. The electrical machine according to claim 1 , wherein the first set of permanent magnets has a lower mass fraction of rare earths than the second set or no rare earth content.

11. The electrical machine according to claim 1 , wherein the second set of permanent magnets have a mass fraction of light rare earth elements and wherein the mass fraction of heavy rare earth elements is lower than the fraction of light rare earth elements or the mass fraction of heavy rare earth elements is zero.

12. The electrical machine according to claim 1 , wherein the rotor body has pockets with permanent magnets of a third set, wherein the permanent magnets of the third set differ from the permanent magnets of the first and second set with respect to the material composition and are arranged symmetrically between the receptacles, which take up the permanent magnets of the first and second set.

13. The electrical machine according to claim 1 , wherein the electrical machine is an electric motor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 21, 2015
From: ZHANG, SUNNY; FIEDERLING, DANIEL; BAUMGARTNER, JOACHIM; XU, JIN
To: BROSE FAHRZEUGTEILE GMBH & CO. KG, WUERZBURG
Reel/Frame 034772/0798 →
Priority Claims (5)
DE 10 2012 005 141 · Mar 13, 2012 · national
DE 10 2012 020 927 · Oct 25, 2012 · national
WO PCT/EP2012/004460 · Oct 25, 2012 · international
WO PCT/EP2012/004461 · Oct 25, 2012 · international
WO PCT/EP2012/004462 · Oct 25, 2012 · international
Continuity (2)
Continuation PCTEP2013000741 · Mar 13, 2013
Related Publication 20150001980A1 · Jan 1, 2015