IP Library › Granted Patent US 9,637,562
Granted Patent B2
US 9,637,562 · App. 14/383,380 · Granted May 2, 2017

Processes for recovering rubber from aged briquettes and aged briquettes containing plant matter from non-

Inventors: Yingyi Huang (Sagamore Hills, OH); Mark Smale (Hudson, OH); Robert White (Gilbert, AZ); Hiroshi Mouri (Bath, OH); William Cole (Clinton, OH)
Assignee: Bridgestone Corporation
C08C2/02C08L97/02C08L2205/03
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Quick Facts
Patent No.
US 9,637,562
App. No.
14/383,380
Granted
May 2, 2017
Kind
B2
Abstract

Provided herein are organic solvent-based processes for the removal of rubber from aged briquettes made from compressed plant matter (briquettes) of non- Hevea plants. Also provided are aged briquettes made from the compressed plant matter of non- Hevea plants where the briquettes have been aged for either various time period after formation and the rubber within the briquette has retained its a molecular weight to within a specified range.

Claims (35)

1. An aged briquette comprising:

78 to 95 weight % compressed chopped plant matter (based upon the total weight of the briquette) from a non- Hevea plant, said plant matter comprising bagasse, rubber, and resin,

2-20 weight % water (based upon the total weight of the briquette),

0.2-2 weight % antioxidant (based upon the total weight of rubber present in the plant matter),

0.1-5 weight % binder (based upon the total weight of the briquette), and

wherein at least 90% of undersize material of less than 30 mesh has been removed from the chopped plant matter prior to briquetting and the briquette has been aged for 18-24 days after formation and the rubber within the briquette has a molecular weight of 1,000,000-1,500,000, as measured after organic solvent extraction of the rubber from the plant matter of the briquette.

2. The briquette of claim 1 , wherein the rubber within the briquette has a molecular weight of 1,200,000-1,500,000, as measured after organic solvent extraction of the rubber from the plant matter of the briquette.

3. The briquette of claim 1 , wherein the briquette contains 80-100% by weight bark, less than 20% by weight woody material, and less than 1% by weight leaves.

4. The briquette of claim 1 , wherein the chopped plant matter has an average size of 0.065-0.5″ prior to being compressed into the briquette.

5. The briquette of claim 1 , wherein the chopped plant matter of the briquettes comprises guayule plant matter.

6. The briquette of claim 1 , wherein the briquette has been subjected to further aging for a total aging period of 90-200 days after formation, optionally with at least half of those days at a temperature of 20-50° C., and the rubber within the briquette has a molecular weight of 900,000-1,200,000.

7. The briquette of claim 1 , wherein the amount of the antioxidant is 0.5-2 weight %.

8. The briquette of claim 1 , wherein the chopped plant matter was roll/flake milled prior to being compacted into the briquette.

9. The briquette of claim 5 , wherein the briquette contains 80-100 % by weight bark, less than 20% by weight woody material, and less than 1% by weight leaves.

10. An aged briquette comprising:

78 to 95 weight % compressed chopped plant matter (based upon the total weight of the briquette) from a guayule plant, said plant matter comprising bagasse, rubber, and resin,

2-20 weight % water (based upon the total weight of the briquette),

0.2-2 weight % antioxidant (based upon the total weight of rubber present in the plant matter),

0.1-5 weight % binder (based upon the total weight of the briquette),

wherein at least 90% of undersize material of less than 30 mesh has been removed from the chopped plant matter prior to briquetting and the briquette has been aged for 18-24 days after formation and the rubber within the briquette has a molecular weight of 1,000,000-1,500,000, as measured after organic solvent extraction of the rubber from the plant matter of the briquette.

11. The briquette of claim 10 , wherein the rubber within the briquette has a molecular weight of 1,200,000-1,500,000, as measured after organic solvent extraction of the rubber from the plant matter of the briquette.

12. The briquette of claim 10 , wherein the briquette contains 80-100% by weight bark, less than 20% by weight woody material, and less than 1% by weight leaves.

13. The briquette of claim 10 , wherein the chopped plant matter has an average size of 0.065-0.5″ prior to being compressed into the briquette.

14. The briquette of claim 10 , wherein the briquette has been subjected to further aging for a total aging period of 90-200 days after formation, optionally with at least half of those days at a temperature of 20-50° C., and the rubber within the briquette has a molecular weight of 900,000-1,200,000.

15. The briquette of claim 10 , wherein the amount of the antioxidant is 0.5-2 weight %.

16. The briquette of claim 10 , wherein the chopped plant matter was roll/flake milled prior to being compacted into the briquette.

17. The briquette of claim 11 , wherein the briquette contains 80-100% by weight bark, less than 20% by weight woody material, and less than 1% by weight leaves.

18. An aged briquette comprising:

78 to 95 weight % compressed chopped plant matter (based upon the total weight of the briquette) from a guayule plant, said plant matter comprising bagasse, rubber, and resin,

2-20 weight % water (based upon the total weight of the briquette), and

0.2-2 weight % antioxidant (based upon the total weight of rubber present in the plant matter),

wherein at least 90% of undersize material of less than 30 mesh has been removed from the chopped plant matter prior to briquetting and the briquette has been aged for 18-24 days after formation and the rubber within the briquette has a molecular weight of 800,000-1,500,000, as measured after organic solvent extraction of the rubber from the plant matter of the briquette.

19. The briquette of claim 18 , wherein the rubber within the briquette has a molecular weight of 1,000,000-1,500,000, as measured after organic solvent extraction of the rubber from the plant matter of the briquette.

20. The briquette of claim 18 , wherein the rubber within the briquette has a molecular weight of 1,200,000-1,500,000, as measured after organic solvent extraction of the rubber from the plant matter of the briquette.

21. The briquette of claim 18 , wherein the rubber within the briquette has a molecular weight of 1,000,000-1,200,000, as measured after organic solvent extraction of the rubber from the plant matter of the briquette.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2016
From: HUANG, YINGYI; SMALE, MARK; WHITE, ROBERT; MOURI, HIROSHI; COLE, WILLIAM
To: BRIDGESTONE CORPORATION
Reel/Frame 037781/0548 →
Continuity (9)
Provisional Application 61661052 · Jun 18, 2012
Provisional Application 61660991 · Jun 18, 2012
Provisional Application 61661064 · Jun 18, 2012
Provisional Application 61607483 · Mar 6, 2012
Provisional Application 61607469 · Mar 6, 2012
Provisional Application 61607460 · Mar 6, 2012
Provisional Application 61607448 · Mar 6, 2012
Provisional Application 61607475 · Mar 6, 2012
Related Publication 20150018459A1 · Jan 15, 2015