Reverse crowned filter assembly

1. A screen assembly system comprising:

a screen assembly comprising:

a frame having a pair of parallel opposed sides and a pair of parallel opposed ends;

a convex underside of the frame;

a top surface of the frame opposed to the convex underside, wherein the top surface is substantially planar; and

at least one screen layer fixed to the top surface of the frame for separating solid materials from liquids; and

a deck comprising a deck bed that receives the screen assembly,

wherein a top side of the deck bed, contacting the convex underside of the frame is substantially planar.

2. The screen assembly system of claim 1 wherein the opposed ends of the frame have convex undersides.

3. The screen assembly system of claim 2 ,

wherein the screen assembly further comprises a plurality of cross supports extending between the opposed sides parallel to the opposed ends, and

wherein at least one of the cross supports has a convex underside.

4. The screen assembly system of claim 3 wherein the screen assembly further comprises a plurality of braces extending between the cross supports.

5. The screen assembly system of claim 1 wherein the deck is included in a vibrating separator comprising a plurality of shaker attachment members.

6. The screen assembly system of claim 5 wherein the vibrating separator includes a pair of sidewalls, wherein the shaker attachment members are T-head bolts which are retained by the sidewalls, and wherein the screen assembly includes a plurality of openings through the frame opposed sides in order to receive the bolts therethrough.

7. The screen assembly system of claim 1 wherein the screen assembly further comprises a hookstrip formed proximate the bottom side at each of the parallel opposed frame sides of the screen assembly.

8. The screen assembly system of claim 1 ,

wherein the deck is included in a vibrating separator, and

wherein the screen assembly is secured to the vibrating separator with wedge blocks, pneumatic actuators, or a combination thereof.

9. The screen assembly system of claim 1 including three screen cloth layers bonded to the top side of the screen assembly.

10. The screen assembly system of claim 1 wherein each of the opposed frame sides includes a chamfered end from the top side toward the convex underside.

11. A screen assembly system comprising:

a vibrating separator comprising a deck;

pretensioned screen assembly attached to the deck of the vibrating separator,

wherein the pretensioned screen assembly comprises a screen frame having a pair of parallel opposed sides, a pair of parallel opposed ends, a convex underside, and a top side, and

wherein the pretensioned screen assembly is attached to the deck of the vibrating separator such that the convex underside abuts a top side of the deck having a substantially planar deck bed profile and adapts to the substantially planar deck bed profile of the top side of the deck while the top side of the pretensioned screen assembly forms a profile; and

at least one screen layer attached to the top side of the pretensioned screen assembly.

12. The screen assembly system of claim 11 wherein the top side profile of the pretensioned screen assembly is substantially flat.

13. The screen assembly system of claim 11 wherein the top side profile of the pretensioned screen assembly is convex.

14. The screen assembly system of claim 11 wherein the at least one screen layer is tensioned to the top side of the pretensioned screen assembly.

15. The screen assembly system of claim 11 including three screen layers bonded and tensioned to the top side of the pretensioned screen assembly.

16. The screen assembly system of claim 11 wherein the vibrating separator includes a pair of sidewalls and attachment members retained by sidewalls, and wherein the pretensioned screen assembly includes a plurality of openings to receive the attachment members therethrough.

17. A method comprising:

providing a vibrating shaker comprising a deck bed;

providing a screen assembly, the screen assembly having a convex underside, a top side, and at least one screen layer attached to the top side of the screen assembly, wherein the top side forms a substantially planar shape;

placing the screen assembly upon the deck bed; and,

flexing the screen assembly by application of force such that the convex underside adapts to a deck bed profile while the top side forms to a profile; wherein the deck bed profile is substantially planar.