Process for the production of 1,3-butadiene
The invention relates to the use of a novel silica-supported trimetallic (La/Zr/Zn) catalyst in the production of 1,3-butadiene from ethanol. The presence of lanthanum in the catalyst further comprising zirconium and zinc increases the catalyst's yield and selectivity to 1,3-butadiene.
1. A process for the production of 1,3-butadiene, the process comprising
i) providing a supported catalyst comprising lanthanum, zirconium, and zinc, wherein the support comprises silica; and
ii) contacting a feed comprising ethanol with the supported catalyst to produce a raw product comprising 1,3-butadiene.
2. The process according to claim 1 , wherein contacting ii) takes place at a temperature in a range of 300 to 425° C.
3. The process according to claim 1 , wherein contacting ii) takes place at a weight hourly space velocity of 0.2-7 h −1 .
4. The process according to claim 1 , wherein the feed further comprises acetaldehyde.
5. The process according to claim 1 , further comprising
iii) separating the raw product into a first portion comprising 1,3-butadiene and a second portion comprising acetaldehyde.
6. The process according to claim 5 , wherein at least part of the second portion is recycled into the feed.
7. The process according to claim 1 , wherein a process for producing the supported catalyst comprises:
a) impregnating a support comprising silica with a salt of lanthanum, a salt of zirconium, and a salt of zinc;
b) drying the impregnated support of step a); and
c) calcining the dried impregnated support of step b).
8. The process according to claim 1 , wherein a process for producing the supported catalyst comprises:
a) impregnating a support comprising silica with a salt of lanthanum;
b) drying the impregnated support of step a);
c) calcining the dried impregnated support of step b);
d) impregnating the calcined dried impregnated support of step c) with a salt of zirconium and a salt of zinc;
e) drying the impregnated support of step d); and
f) calcining the dried impregnated support of step e).