IP Library › Granted Patent US 9,662,127
Granted Patent B2
US 9,662,127 · App. 14/105,669 · Granted May 30, 2017

Patient-specific acetabular guides and associated instruments

Inventors: Jason D. Meridew (Warsaw, IN); Tony Siebeneck (Mentone, IN); Tyler D. Witt (Warsaw, IN); Robert Metzger (Wakarusa, IN)
Assignee: Biomet Manufacturing, LLC
A61B17/1746A61B17/151A61B17/152A61B17/1637A61B34/10A61F2/4609A61B2034/105A61B2034/108A61F2002/30617A61F2002/4633A61F2002/4662A61F2002/4668A61F2002/4687A61F2250/0097
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Quick Facts
Patent No.
US 9,662,127
App. No.
14/105,669
Granted
May 30, 2017
Kind
B2
Abstract

A surgical kit for preparing a joint surface to receive an implant includes a patient-specific guide for a joint surface. The patient-specific guide has a patient-specific surface complementary to a surface of the joint for nesting engagement, and a guiding element oriented along a patient-specific alignment axis. The alignment axis is determined during a preoperative plan of the specific patient for implant alignment. The kit includes a guiding tool couplable to the guiding element of the patient-specific guide and a three-dimensional orientation device removably couplable the guiding tool for intra-operative calibration, such that, after calibration, the orientation device can be removably coupled to a shaft of a surgical instrument to align the shaft along the alignment axis.

Claims (31)

1. A surgical system for preparing a surface of a joint to receive an implant, the surgical system comprising:

a guide for a hip joint surface of a patient, the guide configured to engage the hip joint surface of the joint and having a guiding element oriented along an alignment axis;

a guiding tool having a shaft couplable to the guiding element of the guide such that the shaft of the guiding tool is oriented along the alignment axis; and

a three-dimensional orientation device having a transparent outer surface and an inner bubble viewable through the outer surface, the orientation device removably couplable to the shaft of the guiding tool and intra-operatively calibrated by marking with a mark on the outer surface a position of the bubble to indicate an orientation of the alignment axis, such that, after calibration, the orientation device can be removably coupled to a shaft of a surgical instrument to align the shaft along the alignment axis by changing the orientation of the shaft of the surgical instrument to center the bubble around the mark.

2. The surgical system of claim 1 , further comprising a reamer orientable along the alignment axis using the orientation device.

3. The surgical system of claim 1 , further comprising an implant inserter orientable along the alignment axis using the orientation device.

4. The surgical system of claim 1 , further comprising a plurality of orientation devices.

5. The surgical system of claim 4 , wherein the orientation devices are disposable.

6. The surgical system of claim 1 , wherein the transparent outer surface is a dome-shaped surface and the orientation device has a base.

7. The surgical system of claim 6 , further comprising a coupler for keying and coupling the base of the orientation device to an instrument shaft.

8. The surgical system of claim 7 , wherein the coupler is removably coupled to the base.

9. The surgical system of claim 6 , wherein the bubble is moveable in three-dimensional space to indicate an orientation in three-dimensions relative to the base.

10. The surgical system of claim 1 , further comprising a second guide.

11. The surgical system of claim 10 , wherein the second guide is designed to fit to a portion of the hip joint surface of the joint that differs from a second portion of the hip joint surface that is engageable by the guide.

12. The surgical system of claim 1 , wherein the guide comprises a patient-specific acetabular guide having a patient-specific surface complementary to the surface of the joint for nesting engagement and the patient-specific surface is constructed as a mirror surface of the acetabular area from medical images of the patient obtained preoperatively, and wherein the alignment axis determined during a preoperative plan of the specific patient for implant alignment.

13. A surgical system for preparing a joint surface of a patient to receive an implant, the surgical system comprising:

a patient-specific acetabular guide for a hip joint surface of a patient, the acetabular guide having a patient-specific surface complementary to an acetabular area of the patient, the complementary surface constructed as a mirror surface of the acetabular area from medical images of the patient obtained preoperatively, the acetabular guide having a guiding element oriented along a patient-specific alignment axis, the alignment axis determined during a preoperative plan of the specific patient for implant alignment;

a guiding tool having a shaft couplable to the guiding element of the patient-specific guide such that the shaft of the guiding tool is oriented along the alignment axis; and

a three-dimensional orientation device having a transparent outer surface and an inner bubble viewable through the outer surface, the orientation device removably couplable to the shaft of the guiding tool and intra-operatively calibrated by marking with a mark on the outer surface a position of the bubble to indicate the orientation of the alignment axis, such that, after calibration, the orientation device can be removably coupled to a shaft of a surgical instrument to align the shaft of the surgical instrument along the alignment axis by changing the orientation of the shaft of the surgical instrument to center the bubble around the mark.

14. The surgical system of claim 13 , further comprising an acetabular inserter having a removable adapter tip couplable to the guiding element of the acetabular guide.

15. The surgical system of claim 13 , further comprising a reamer having a shaft couplable to the orientation device.

16. The surgical system of claim 15 , further comprising a drill element with a drilling stop at a predetermined position for preventing over drilling of the acetabulum through a bore of the guiding element of the acetabular guide.

17. The surgical system of claim 13 , wherein the orientation device has a transparent dome-shaped surface and a base.

18. The surgical system of claim 17 , wherein the base has a coupler for coupling the orientation device to a shaft of an instrument.

19. A surgical system for preparing a joint surface of a patient to receive an implant, the surgical system comprising:

a patient-specific acetabular guide for a hip joint surface of a patient, the acetabular guide having a patient-specific surface complementary to an acetabular area of the patient, the complementary surface constructed as a mirror surface of the acetabular area from medical images of the patient obtained preoperatively, the acetabular guide having a guiding element oriented along a patient-specific alignment axis, the alignment axis determined during a preoperative plan of the specific patient for implant alignment;

a guiding tool having a shaft couplable to the guiding element of the patient-specific guide such that the shaft of the guiding tool is oriented along the alignment axis;

a surgical instrument having a shaft;

a three-dimensional orientation device having a transparent dome-shaped surface, a base outer and an inner bubble viewable through the dome-shaped surface, the orientation device having a coupler extending from the base and removably couplable to the shaft of the guiding tool and intra-operatively calibrated by marking with a mark on the dome-shaped surface a position of the bubble to indicate the orientation of the alignment axis, such that, after calibration, the orientation device can be removably coupled to the shaft of the surgical instrument to align the shaft of the surgical instrument along the alignment axis by changing the orientation of the shaft of the surgical instrument to center the bubble around the mark.

20. The surgical system of claim 19 , wherein the surgical instrument is a reamer.

21. The surgical system of claim 19 , wherein the surgical instrument is an acetabular inserter.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2013
From: MERIDEW, JASON D.; SIEBENECK, TONY; WITT, TYLER D.; METZGER, ROBERT
To: BIOMET MANUFACTURING CORPORATION
Reel/Frame 031779/0331 →
CHANGE OF NAME Recorded Dec 13, 2013
From: BIOMET MANUFACTURING CORPORATION
To: BIOMET MANUFACTURING, LLC
Reel/Frame 031779/0365 →
Continuity (33)
Division 13041469 · Mar 7, 2011
Continuation In Part 12978069 · Dec 23, 2010
Continuation In Part 12973214 · Dec 20, 2010
Continuation In Part 12955361 · Nov 29, 2010
Continuation In Part 12938905 · Nov 3, 2010
Continuation In Part 12938913 · Nov 3, 2010
Continuation In Part 12893306 · Sep 29, 2010
Continuation In Part 12888005 · Sep 22, 2010
Continuation In Part 12714023 · Feb 26, 2010
Continuation In Part 12571969 · Oct 1, 2009
Continuation In Part 12486992 · Jun 18, 2009
Continuation In Part 12389901 · Feb 20, 2009
Continuation In Part 12211407 · Sep 16, 2008
Continuation In Part 12039849 · Feb 29, 2008
Continuation In Part 11756057 · May 31, 2007
Continuation In Part 11971390 · Jan 9, 2008
Continuation In Part 11363548 · Feb 27, 2006
Continuation In Part 12025414 · Feb 4, 2008
Continuation In Part 12872663 · Aug 31, 2010
Continuation In Part 12483807 · Jun 12, 2009
Continuation In Part 12371096 · Feb 13, 2009
Continuation In Part 12103824 · Apr 16, 2008
Continuation In Part 12103834 · Apr 16, 2008
Provisional Application 61446660 · Feb 25, 2011
Provisional Application 60953620 · Aug 2, 2007
Provisional Application 60947813 · Jul 3, 2007
Provisional Application 60911297 · Apr 12, 2007
Provisional Application 60892349 · Mar 1, 2007
Provisional Application 60812694 · Jun 9, 2006
Provisional Application 60953637 · Aug 2, 2007
Provisional Application 61310752 · Mar 5, 2010
Provisional Application 60912178 · Apr 17, 2007
Related Publication 20140107651A1 · Apr 17, 2014