Rapid production apparatus with production orientation determination
A method of producing an object by sequentially printing layers of construction material one on top of the other, the method comprising: providing the construction material at a first lower temperature; flowing the construction material through a heated flow path in a flow structure to heat the construction material and delivering the heated construction material to a heated reservoir in a printing head; and dispensing the heated construction material from the reservoir to build the object layer by layer.
1. A method for producing an object by sequentially printing thin layers of construction material the layers being printed one on top of the other in a stacking direction on a surface of a construction platform, the method comprising:
determining a coordinate system fixed to the object and having axes parallel to the stacking, scanning and displacement directions;
rotating the object position so that a different one of the axes is parallel to the stacking direction to obtain different orientations for building;
approximating an orientation for building that requires a minimum volume of supporting material as an orientation of lowest center of mass of the object with respect to the construction platform;
selecting from the different orientations, the orientation of lowest center of mass; and
printing the object on the platform with the selected orientation.
2. The method according to claim 1 , comprising:
orienting the object on the platform at a first orientation;
rotating the object about an axis parallel to the scanning direction by + and −90 degrees and denoting those orientations as orientations b and c respectively;
rotating the object from orientation a about an axis parallel to the displacement direction by + and −90 degrees and denoting those orientations as orientations d and e respectively;
rotating the object from orientation a about the axis parallel to the displacement direction +180 degrees and denoting that orientation as orientation f;
computing the volume of supporting structure for each of orientations a to f; and
updating the selected orientation of the object on the platform as one of orientations a through f requiring minimum support.
3. The method according to claim 1 , comprising:
determining accumulated surface area of the object in different sets of substantially parallel planes defined by the object; and
updating the selected orientation of the object so that a set of substantially parallel planes defined by the object providing the largest accumulated surface area is perpendicular to the stacking direction, wherein the set of substantially parallel planes are a set of planes that intersect at an angle of 0 to 5 degrees between them.
4. The method according to claim 1 , comprising:
determining an integral of the height of the object over a plane defined by the scanning and displacement direction for each of the different orientations; and
updating the selected orientation for building that requires a minimum volume of supporting material responsive to the integral of the height.
5. The method according to claim 1 , comprising rotating the selected orientation around an axis parallel to the stacking direction prior to the printing to reduce a required displacement of a printing shuttle in the displacement direction to produce the object, wherein the printing shuttle dispenses the thin layers of building material as it moves back and forth along the scanning direction and is displaced in the displacement direction at one or more reversals of the printing shuttle.
6. The method according to claim 1 comprising adding support construction for supporting down facing facets of the object.
7. The method according to claim 1 rotating the object position so that a different one of the axes is anti-parallel to the stacking direction to obtain different orientations for building.