IP Library Granted Patent US 9,676,895
Granted Patent B2
US 9,676,895 · App. 12/840,019 · Granted Jun 13, 2017

Water dispersible epoxy urethane compounds and coating compositions

Inventors: Umesh D. Harkal (Fargo, ND); Andrew J. Muehlberg (Fargo, ND); Peter A. Edwards (Cokato, MN); Dean C. Webster (Fargo, ND)
Assignee: NDSU RESEARCH FOUNDATION
C08G18/2845C08G18/2805C08G18/706C08G59/5026C09D163/00C09D163/06C09D175/08
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Quick Facts
Patent No.
US 9,676,895
App. No.
12/840,019
Granted
Jun 13, 2017
Kind
B2
Abstract

The invention relates to novel aqueous coating compositions containing epoxy urethane (glycidyl carbamate) functional resin. An aqueous coating composition comprises a polyfunctional oligomer having at least two epoxy urethane functional groups and a polyalkylene oxide chain, an optional surfactant, and water. The aqueous coating compositions of the invention can be dispersed in water with or without added surfactants to form a dispersion containing no volatile organic solvent. The invention provides a method for making aqueous coating compositions containing epoxy urethane functional resin as well. Water-dispersible epoxy urethane compounds of the aqueous coating compositions are also provided.

Claims (35)

1. An aqueous coating composition comprising a dispersion of:

(a) a polyfunctional oligomer having at least two epoxy urethane functional groups and a C 1 -C 15 alkyl terminated polyalkylene oxide chain; and

(b) water;

wherein said aqueous coating composition does not contain a surfactant,

wherein the polyfunctional oligomer comprises a polyfunctional resin derived from an isocyanurate or a biuret compound.

2. An aqueous coating composition comprising a dispersion of:

(a) 10 to 90 parts of a polyfunctional oligomer having at least two epoxy urethane functional groups and a C 1 -C 15 alkyl terminated polyalkylene oxide chain; and

(b) 90 to 10 parts water;

wherein said aqueous coating composition does not contain a surfactant,

wherein the polyfunctional oligomer comprises a polyfunctional resin derived from an isocyanurate or a biuret compound.

3. An aqueous coating composition of claim 1 or claim 2 , further comprising a curing agent.

4. An aqueous coating composition of claim 3 , wherein the polyfunctional resin is selected from the group consisting of toluene diisocyanate isocyanurate, toluene diisocyanate biuret, diphenylmethane diisocyanate isocyanurate, diphenylmethane diisocyanate biuret, hexamethylene diisocyanate isocyanurate, hexamethylene diisocyanate biuret, naphthalene diisocyanate isocyanurate, naphthalene diisocyanate biuret, hydrogenated diphenylmethane diisocyanate isocyanurate, hydrogenated diphenylmethane diisocyanate biuret, isophorone diisocyanate isocyanurate and isophorone diisocyanate biuret; and

the C 1 -C 15 alkyl terminated polyalkylene oxide is a C 1 -C 10 alkyl terminated polyalkylene oxide and the polyalkylene oxide chain is selected from the group consisting of an ethylene oxide chain, a propylene oxide chain, and an ethylene propylene oxide chain.

5. An aqueous coating composition of claim 3 , wherein the polyfunctional resin is hexamethylene diisocyanate isocyanurate or hexamethylene diisocyanate biuret.

6. An aqueous coating composition of claim 3 , wherein the curing agent is an amine curing agent.

7. An aqueous coating composition of claim 6 , wherein the amine curing agent is selected from the group consisting of bis(para-aminocyclohexyl)methane, diethylene triamine, and 4,4′-methylene dianiline.

8. A method for making a polyfunctional oligomer having at least two epoxy urethane functional groups and a C 1 -C 15 alkyl terminated polyalkylene oxide chain comprising the steps of reacting

(a) methoxy poly(ethylene glycol) with a polyfunctional isocyanate resin derived from an isocyanurate or a biuret compound; and

(b) glycidol with said polyfunctional isocyanate resin.

9. A method for making an aqueous coating composition comprising the step of mixing a polyfunctional oligomer having at least two epoxy urethane functional groups and a C 1 -C 15 alkyl terminated polyalkylene oxide chain and water to form a dispersion,

wherein a surfactant is not added to said aqueous coating composition wherein the polyfunctional oligomer comprises a polyfunctional resin derived from an isocyanurate or a biuret compound.

10. A method for making an aqueous coating composition of claim 9 comprising the step of mixing

(a) 10 to 90 parts of a polyfunctional oligomer having at least two epoxy urethane functional groups and a C 1 -C 15 alkyl terminated polyalkylene oxide chain; and

(b) 90 to 10 parts water.

11. A method for making an aqueous coating composition of claim 9 or 10 , further comprising the step of adding a curing agent to the mixture of the polyfunctional oligomer and water after the dispersion.

12. A method for making an aqueous coating composition of claim 9 or 10 , further comprising, before the mixing step, the step of:

reacting a C 1 -C 15 alkyl terminated polyalkylene oxide modified polyfunctional resin having at least two isocyanates with glycidol to prepare the polyfunctional oligomer.

13. A method for making an aqueous coating composition of claim 9 , wherein the polyfunctional resin is selected from the group consisting of toluene diisocyanate isocyanurate, toluene diisocyanate biuret, diphenylmethane diisocyanate isocyanurate, diphenylmethane diisocyanate biuret, hexamethylene diisocyanate isocyanurate, hexamethylene diisocyanate biuret, naphthalene diisocyanate isocyanurate, naphthalene diisocyanate biuret, hydrogenated diphenylmethane diisocyanate isocyanurate, hydrogenated diphenylmethane diisocyanate biuret, isophorone diisocyanate isocyanurate and isophorone diisocyanate biuret; and

the C 1 -C 15 alkyl terminated polyalkylene oxide is a C 1 -C 10 alkyl terminated polyalkylene oxide and the polyalkylene oxide chain is selected from the group consisting of an ethylene oxide chain, a propylene oxide chain, and an ethylene propylene oxide chain.

14. The method for making an aqueous coating composition of claim 13 , wherein the polyfunctional resin is hexamethylene diisocyanate isocyanurate or hexamethylene diisocyanate biuret.

15. The method for making an aqueous coating composition of claim 11 , wherein the curing agent is amine curing agent.

16. The method for making an aqueous coating composition of claim 15 , wherein the amine curing agent is selected from the group consisting of bis(para-aminocyclohexyl)methane, diethylene triamine, and 4,4′-methylene dianiline.

17. A substrate, article, or surface coated with an aqueous coating composition of claim 1 .

18. An aqueous coating composition of claim 4 , wherein the C 1 -C 10 alkyl terminated polyalkylene oxide is methoxy polyalkylene oxide.

19. A method for making an aqueous coating composition of claim 13 , wherein the C 1 -C 10 alkyl terminated polyalkylene oxide is methoxy polyalkylene oxide.

Assignments (4)
CONFIRMATORY LICENSE Recorded Jul 17, 2012
From: NORTH DAKOTA STATE UNIVERSITY
To: THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
Reel/Frame 028571/0825 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2010
From: HARKAL, UMESH D.; MUEHLBERG, ANDREW J.; EDWARDS, PETER A.; WEBSTER, DEAN C.
To: NORTH DAKOTA STATE UNIVERSITY
Reel/Frame 025225/0994 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2010
From: NORTH DAKOTA STATE UNIVERSITY
To: NDSU RESEARCH FOUNDATION
Reel/Frame 025226/0131 →
CONFIRMATORY LICENSE Recorded Aug 25, 2010
From: NORTH DAKOTA STATE UNIVERSITY
To: AIR FORCE, UNITED STATES
Reel/Frame 024884/0423 →
Continuity (6)
Continuation In Part 11882754 · Aug 3, 2007
Continuation In Part 12680401
Provisional Application 60835433 · Aug 4, 2006
Provisional Application 61321713 · Apr 7, 2010
Provisional Application 60976072 · Sep 28, 2007
Related Publication 20110263753A1 · Oct 27, 2011