IP Library Granted Patent US 9,677,209
Granted Patent B2
US 9,677,209 · App. 14/606,426 · Granted Jun 13, 2017

Knitted fabric, method for producing a knitted fabric, and warp knitting machine

Inventors: Vera Daube (Obertshausen, DE); Rainer Kemper (Heusenstamm, DE); Michael Kieren (Rodgau, DE); Oliver Mathews (Seligenstadt, DE)
Assignee: KARL MAYER TEXTILMASCHINENFABRIK GmbH
D04B21/14D04B21/20D04B23/00D10B2403/0221D10B2403/0222D10B2501/043
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Quick Facts
Patent No.
US 9,677,209
App. No.
14/606,426
Granted
Jun 13, 2017
Kind
B2
Abstract

A knitted fabric, a method of producing the knitted fabric and a warp knitting machine. The knitted fabric includes a first covering layer; a second covering layer; and an arrangement of pile threads formed as spacer threads between the first covering layer and the second covering layer. Each covering layer includes multiple stitch rows arranged one after another. The spacer threads have different lengths, and the spacer threads woven into each stitch row have equal lengths. The spacer threads in a first width region have a different length than the spacer threads in a second width region. For at least two adjacent stitch rows, one stitch row is connected to spacer threads of a first length in the first width region and one stitch row is connected to spacer threads of a second length in the second width region.

Claims (30)

1. A knitted fabric comprising:

a first covering layer;

a second covering layer; and

an arrangement of pile threads formed as spacer threads between the first covering layer and the second covering layer,

wherein each covering layer comprises multiple stitch rows arranged one after another,

wherein the spacer threads in a first width region have a different length than the spacer threads in a second width region, and

wherein, for at least two adjacent stitch rows, a first stitch row is connected to spacer threads of a first length in the first width region and a second stitch row is connected to spacer threads of a second length in the second width region, whereby the spacer threads knitted into each stitch row have equal lengths.

2. The knitted fabric according to claim 1 , wherein stitch rows having spacer threads of the first length and stitch rows having spacer threads of the second length alternate with one another.

3. The knitted fabric according to claim 1 , further comprising a transition region arranged between the first width region and the second width region, which is free of spacer threads.

4. The knitted fabric according to claim 1 , further comprising a transition region arranged between the first width region and the second width region, in which spacer threads having a length of a greater of the different lengths are arranged.

5. The knitted fabric according to claim 1 , wherein the pile threads are respectively knitted into one of the covering layers in regions in which the pile threads do not connect the two covering layers.

6. The knitted fabric according to claim 1 , wherein, at least in one predetermined length section of the knitted fabric, each stitch row comprises a width section that is free of spacer threads.

7. A method for producing a knitted fabric comprising:

producing a first covering layer with a series of first stitch rows arranged one after another in a direction of production and a second covering layer with a series of second stitch rows arranged one after another in the direction of production; and

knitting pile threads arranged between the two covering layers into the covering layers as spacer threads,

wherein a distance between the covering layers is not constant and regions having different length spacer threads are produced,

wherein the spacer threads are knitted into a first width region at a first distance between the covering layers and the spacer threads are knitted into a second width region at a second distance between the covering layers.

8. The method according to claim 7 , wherein the spacer threads are only knitted into a first width region at a first distance between the covering layers and the spacer threads are only knitted into a second width region at a second distance between the covering layers.

9. The method according to claim 7 , wherein alternation occurs between the first distance and the second distance.

10. The method according to claim 9 , wherein, at least on one predetermined length section of the knitted fabric, a different distance between the covering layers is set for each new stitch row.

11. The method according to claim 10 , wherein, at least in the predetermined length section, one width section is formed without spacer threads in each stitch row.

12. The method according to one of claim 8 , wherein pile threads which are not used as spacer threads in a width section are carried along in a covering layer.

13. A warp knitting machine comprising:

two knitting regions structured and arranged for producing respective one covering layers;

an actuating drive structured and arranged to adjust a distance between the knitting regions to produce at least first and second width regions between the covering layers having different thicknesses corresponding to the adjusted distance;

at least one pile guide bar having guide needles, the at least one pile guide bar being movable with the guide needles back and forth between the knitting regions; and

a control device structured and arranged to adjust the guide needles depending on the distance between the knitting regions to knit first spacer threads in the first width region and second spacer threads in the second width region so that a length of the first spacer threads is different from a length of the second spacer threads,

wherein, for at least two adjacent stitch rows, one stitch row is connected to the first spacer threads of the first length in the first width region and one stitch row is connected to the second spacer threads of the second length in the second width region, and

wherein the at least one pile guide bar is formed as a jacquard guide bar, the guide needles of which are adjustable between a working position and a resting position.

14. The warp knitting machine according to claim 13 , wherein the control device is further structured to control the actuating drive.

Assignments (3)
CHANGE OF NAME Recorded May 27, 2021
From: KARL MAYER R&D GMBH
To: KARL MAYER STOLL R&D GMBH
Reel/Frame 056823/0647 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2019
From: KARL MAYER TEXTILMASCHINENFABRIK GMBH
To: KARL MAYER R&D GMBH
Reel/Frame 051227/0959 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2015
From: DAUBE, VERA; KEMPER, RAINER; KIEREN, MICHAEL; MATHEWS, OLIVER
To: KARL MAYER TEXTILMASCHINENFABRIK GMBH
Reel/Frame 034887/0574 →
Priority Claims (1)
DE 10 2014 108 987 · Jun 26, 2014 · national
Continuity (1)
Related Publication 20150376823A1 · Dec 31, 2015