IP Library › Granted Patent US 9,680,115
Granted Patent B2
US 9,680,115 · App. 15/236,710 · Granted Jun 13, 2017

Light-emitting device and manufacturing method thereof

Inventors: Yohei Momma (Isehara, JP); Tomohiko Suganoya (Kawachi, JP); Saki Obana (Tochigi, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01L51/0097H01L27/1225H01L27/3258H01L33/52H01L51/524H01L51/5237H01L51/5246H01L51/5253H01L51/56H01L27/32H01L27/3244H01L2251/301H01L2251/5338H01L2924/0002Y02E10/549Y02P70/521
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Quick Facts
Patent No.
US 9,680,115
App. No.
15/236,710
Granted
Jun 13, 2017
Kind
B2
Abstract

A light-emitting device having a curved light-emitting surface is provided. Further, a highly-reliable light-emitting device is provided. A substrate with plasticity is used. A light-emitting element is formed over the substrate in a flat state. The substrate provided with the light-emitting element is curved and put on a surface of a support having a curved surface. Then, a protective layer for protecting the light-emitting element is formed in the same state. Thus, a light-emitting device having a curved light-emitting surface, such as a lighting device or a display device can be manufactured.

Claims (49)

1. A lighting device comprising:

a switch; and

a light-emitting portion, the light-emitting portion comprising:

a substrate having a curved surface and with plasticity;

a planarization layer over the curved surface of the substrate;

a light-emitting element over the planarization layer, the light-emitting element comprising a light-emitting layer between a pair of electrodes;

a sealing layer covering the light-emitting element; and

a protective layer over and in contact with the sealing layer,

wherein the substrate does not comprise a flat top surface.

2. The lighting device according to claim 1 , wherein the light-emitting portion has a wave-shaped light-emitting surface.

3. The lighting device according to claim 1 , wherein the light-emitting portion has a convex-curved light-emitting surface.

4. The lighting device according to claim 1 , wherein the light-emitting portion has a concave-curved light-emitting surface.

5. The lighting device according to claim 1 , wherein the substrate comprises at least one of a metal material and an alloy material.

6. The lighting device according to claim 1 , wherein the substrate comprises at least one of aluminum, copper, iron, nickel, titanium, and magnesium.

7. The lighting device according to claim 1 , wherein the planarization layer comprises a resin in which particles comprising at least one of a metal material and an alloy material are dispersed.

8. The lighting device according to claim 1 , further comprising a plurality of pixels over the curved surface of the substrate.

9. The lighting device according to claim 1 , wherein the protective layer comprises a glass layer.

10. The lighting device according to claim 1 , wherein the protective layer is a stack in which a glass layer, a bonding layer, and a resin layer are stacked.

11. A mobile phone comprising:

a display portion incorporated in a housing, the display portion comprising:

a substrate having a curved surface and with plasticity;

a planarization layer over the curved surface of the substrate;

a light-emitting element over the planarization layer, the light-emitting element comprising a light-emitting layer between a pair of electrodes;

a sealing layer covering the light-emitting element; and

a protective layer over and in contact with the sealing layer,

wherein the substrate does not comprise a flat top surface.

12. The mobile phone according to claim 11 , wherein the substrate comprises at least one of a metal material and an alloy material.

13. The mobile phone according to claim 11 , wherein the substrate comprises at least one of aluminum, copper, iron, nickel, titanium, and magnesium.

14. The mobile phone according to claim 11 , wherein the planarization layer comprises a resin in which particles comprising at least one of a metal material and an alloy material are dispersed.

15. The mobile phone according to claim 11 , further comprising a plurality of pixels over the curved surface of the substrate.

16. The mobile phone according to claim 11 , wherein the protective layer comprises a glass layer.

17. The mobile phone according to claim 11 , wherein the protective layer is a stack in which a glass layer, a bonding layer, and a resin layer are stacked.

18. A wristband-type display device comprising:

a housing;

a display portion, the display portion comprising:

a substrate having a curved surface and with plasticity;

a planarization layer over the curved surface of the substrate;

a light-emitting element over the planarization layer, the light-emitting element comprising a light-emitting layer between a pair of electrodes;

a sealing layer covering the light-emitting element; and

a protective layer over and in contact with the sealing layer;

an operation button; and

a sending and receiving device,

wherein the substrate does not comprise a flat top surface.

19. The wristband-type display device according to claim 18 , wherein the substrate comprises at least one of a metal material and an alloy material.

20. The wristband-type display device according to claim 18 , wherein the substrate comprises at least one of aluminum, copper, iron, nickel, titanium, and magnesium.

21. The wristband-type display device according to claim 18 , wherein the planarization layer comprises a resin in which particles comprising at least one of a metal material and an alloy material are dispersed.

22. The wristband-type display device according to claim 18 , further comprising a plurality of pixels over the curved surface of the substrate.

23. The wristband-type display device according to claim 18 , wherein the protective layer comprises a glass layer.

24. The wristband-type display device according to claim 18 , wherein the protective layer is a stack in which a glass layer, a bonding layer, and a resin layer are stacked.

Priority Claims (1)
JP 2011-282481 · Dec 23, 2011 · national
Continuity (3)
Continuation 14492607 · Sep 22, 2014
Division 13716934 · Dec 17, 2012
Related Publication 20160351838A1 · Dec 1, 2016