IP Library › Granted Patent US 9,687,792
Granted Patent B2
US 9,687,792 · App. 14/841,546 · Granted Jun 27, 2017

Additives for boron rejection enhancement of a membrane

Inventors: Alberto Goenaga (Playa Vista, CA); Brett Anderson Holmberg (Redondo Beach, CA); Andrew Ford (Hollywood, CA); Amit Sankhe (Vista, CA); Christopher Kurth (Eden Prairie, MN); Robert Burk (Seattle, WA); Jin Kuk Lee (Daejeon, KR); Jeff Koehler (Pasadena, CA); Sung Yeol Choi (Daejeon, KR); Youngsik Eom (Daejeon, KR); Hyungsam Choi (Daejeon, KR)
Assignees: LG CHEM, LTD.; LG NANOH2O, INC.
B01D69/125B01D63/10B01D71/60
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Quick Facts
Patent No.
US 9,687,792
App. No.
14/841,546
Granted
Jun 27, 2017
Kind
B2
Abstract

Provided is an interfacial polymerization process for preparation of a highly permeable thin film composite membrane, which can be used for nanofiltration, forward osmosis, or reverse osmosis, particularly for use with brackish water or seawater. The process includes contacting a porous support membrane with an aqueous phase containing a polyamine to form a coated support membrane, and applying an organic phase containing a polyfunctional acid halide to the coated support membrane to interfacially polymerize the polyamine and the polyfunctional acid halide to form a discrimination layer of a thin film composite membrane, where the aqueous and/or organic phases include a flux-enhancing additive and a boron rejection-enhancing additive that includes a biguanide compound, dicarbonate compound, pentathiodicarbonate compound, or salts thereof. Also provided are the membranes prepared by the methods and reverse osmosis modules containing the membranes.

Claims (20)

1. A process for preparing a thin film composite membrane, comprising:

(a) preparing an aqueous phase comprising a polyamine and an organic phase comprising a polyfunctional acid halide, wherein the aqueous phase or organic phase or both include an additive comprising:

a boron rejection-enhancing additive having the formula:

wherein:

the formula represents a recurring polymer unit;

n is a number between 1 and 60; and

X is an alkyl chain having between 1 and 30 carbons; and

(b) applying the aqueous phase to a surface of a porous support membrane to form a coated support membrane; and

(c) applying the organic phase to the coated support membrane and interfacially polymerizing the polyamine and the polyfunctional acid halide to form a discrimination layer of a thin film composite membrane comprising the porous support membrane and the discrimination layer, the thin film composite membrane having a boron rejection that is greater than the boron rejection of a thin film composite membrane prepared in the absence of the boron rejection-enhancing additive.

2. The process of claim 1 , wherein X is —(CH 2 ) 6 —.

3. The process of claim 1 , wherein the concentration of boron rejection-enhancing additive in the aqueous phase or organic phase is from about 0.01% to 5% based on the weight of the aqueous phase or organic phase.

4. The process of claim 1 , wherein the aqueous phase or organic phase or both further include a metal chelate additive containing a bidentate ligand and a metal atom or metal ion.

5. The process of claim 4 , wherein the bidentate ligand is selected from among:

wherein each of R 1 , R 2 , R 3 , R 4 and R 5 separately is selected from among a C 1 -C 10 alkyl, a halogenated C 1 -C 10 alkyl, a 5-membered aromatic ring, a 6-membered aromatic ring, an aromatic bicyclic ring, system containing two fused 6-membered rings, and an aromatic bicyclic ring system containing a 5-membered ring fused to a 6-membered aromatic ring.

6. The process of claim 4 , wherein the bidentate ligand is an acetylacetonate (acac) or fluorinated acetylacetonate.

7. The process of claim 4 , wherein the metal chelate additive containing a bidentate ligand and a metal atom or metal ion is selected from among Al(acac) 3 , Al(F 6 acac) 3 , Ba(acac) 2 , Ba(F 6 acac) 2 , Be(acac) 2 , Be(F 6 acac) 2 , Ca(acac) 2 , Ca(F 6 acac) 2 , Cd(acac) 2 , Cd(F 6 acac) 2 , Ce(acac) 3 , Ce(F 6 acac) 3 , Cr(acac) 3 , Co(acac) 2 , Cu(acac) 2 , Cu(F 6 acac) 2 , Dy(acac) 3 , Er(acac) 3 , Fe(acac) 2 , Fe(acac) 3 , Ga(acac) 3 , Hf(acac) 4 , In(acac) 3 , K(acac), Li(acac), Mg(acac) 2 , Mg(F 6 acac) 2 , Mn(acac) 2 , Mn(acac) 3 , MoO(acac) 2 , MoO(F 6 acac) 2 , Na(acac), Nd(acac) 3 , Nd(F 6 acac) 3 , Ni(acac) 2 , Ni(F 6 acac) 2 , Pd(acac) 2 , Pr(acac) 3 , Pr(F 6 acac) 3 , Ru(acac) 3 , Ru(F 6 acac) 3 , Sc(acac) 2 , Sc(F 6 acac) 2 , Sm(acac) 3 , Sn(acac) 2 , Sn(acac) 2 Cl 2 , t-butyl-Sn(acac) 2 , t-butyl-Sn(acac) 2 Cl 2 , Sn(F 6 acac) 2 , Sr(acac) 2 , Sr(F 6 acac) 2 , Tb(acac) 3 , V(acac) 3 , Y(acac) 3 , Y(F 6 acac) 3 , Zn(acac) 2 , Zn(F 6 acac) 2 , and Zr(acac) 4 , wherein F 6 acac refers to 1,1,1,5,5,5-hexafluoroacetylacetonate.

8. The process of claim 4 , wherein the bidentate ligand is a beta-diketonate or a fluorinated beta-diketonate.

9. The process of claim 4 , wherein the amount of bidentate ligand in the metal chelate additive yields a concentration of bidentate ligand in the aqueous phase of step (a) of from about 0.001 wt % to about 1 wt %, based on the weight of the aqueous phase.

10. The process of claim 4 , wherein the metal atom or metal ion is an alkaline earth metal.

11. A thin film composite membrane prepared according to the process of claim 1 .

Assignments (5)
CHANGE OF NAME Recorded Jul 6, 2026
From: LG NANOH2O, INC.
To: LG NANOH2O, LLC
Reel/Frame 075898/0433 →
CHANGE OF NAME Recorded Jul 6, 2026
From: LG NANOH2O, LLC
To: NANOH2O AMERICA, LLC
Reel/Frame 075898/0636 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2025
From: LG CHEM, LTD.
To: NANOH2O CO., LTD.
Reel/Frame 073024/0234 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2016
From: GOENAGA, ALBERTO; ANDERSON HOLMBERG, BRETT; SANKHE, AMIT; KURTH, CHRISTOPHER; BURK, ROBERT; LEE, JIN KUK; KOEHLER, JEFF; CHOI, SUNG YEOL; EOM, YOUNGSIK; CHOI, HYUNGSAM
To: LG CHEM, LTD.; LG NANOH2O, INC.
Reel/Frame 039306/0454 →
EMPLOYEE COULD NOT BE REACHED SO AN EMPLOYMENT AGREEMENT IS BEING FILED TO ASSIGN INVENTORS RIGHTS TO THE COMPANY. AN ASSIGNMENT FOR THE REMAINING INVENTORS HAS BEEN FILED Recorded Aug 1, 2016
From: FORD, ANDREW
To: LG CHEM, LTD.; LG NANOH2O, INC.
Reel/Frame 039535/0136 →
Continuity (1)
Related Publication 20170056837A1 · Mar 2, 2017