Method and device for driving parcel sorters for installations facilities having considerable changes in levels
The present invention concerns a method and system for sorting items comprising movable carriages ( 10 ) intended to transport the items, and connected to each other by a link ( 19 ), along a track having sections located at levels at different heights linked by ascending and descending slopes, a control system and drive units intended to move the carriages ( 10 ). Dedicated thrust units, separate from the drive units, are added on the slopes and are controlled individually by the control system so as to deliver a constant force in order to prevent the carriages ( 10 ) experiencing tension at the links ( 19, 20 ) as a result of the weight of the items and/or the carriages ( 10 ) present on the slopes.
1. Item sorting system comprising movable carriages ( 10 ) intended for conveying items ( 7 ) and connected together by a link ( 19 , 20 ) along a travel route ( 1 ) having sections situated at different elevation levels connected by one or more ascent and descent slopes (P), a control system ( 22 ) and drive units ( 13 ) intended for advancing the carriages ( 10 ) and controlled by the control system ( 22 ), characterised in that it comprises at least one dedicated thrust unit ( 131 , 241 , 261 ) separate from the drive units ( 13 ), present on at least one of the slopes (P), and controlled in a unitary manner by the control system ( 22 ) so as to deliver a force (R) to reduce or cancel the tension or the compression to which the carriages ( 10 ) are subjected at the level of the links ( 19 , 20 ) which would be due to the weight of the carriages ( 10 ) and/or of the items ( 7 ) present on said slope (P).
2. Sorting system according to claim 1 , wherein the at least one dedicated thrust unit ( 131 , 241 , 261 ) is controlled by the control system ( 22 ) such that the force (R) delivered is adjusted according to the tilt of the slope (P).
3. Sorting system according to claim 1 , comprising means ( 6 ) suitable for determining the weight of the items ( 7 ) placed on the movable carriages ( 10 ) and in that the at least one dedicated thrust unit ( 131 , 241 , 261 ) is controlled by the control system ( 22 ), such that the delivered force (R) depends on said weight.
4. Sorting system according to claim 1 , wherein the at least one dedicated thrust unit ( 131 , 241 , 261 ) is equipped with an electromagnetically tripped braking system.
5. Sorting system according to claim 1 , wherein the at least one dedicated thrust unit ( 131 , 241 , 261 ) is equipped with at least one motor having an electromagnetic brake.
6. Sorting system according to claim 1 , wherein the at least one dedicated thrust unit ( 131 , 241 , 261 ) uses friction or linear mechanisms without induction contact or linear mechanisms without synchronous contact.
7. Item sorting method by a sorting system according to claim 1 , characterised in that the control system ( 22 ) determines the value of the force (R) required for the at least one dedicated thrust unit ( 131 , 241 , 261 ) and controls in a unitary manner said at least one dedicated thrust unit ( 131 , 241 , 261 ) such that it delivers the force (R) to reduce or cancel the tension or the compression to which the carriages ( 10 ) are subjected at the links ( 19 , 20 ) due to the weight of the carriages ( 10 ) and/or of the items ( 7 ) present on the slope (P).
8. Method according to claim 7 , wherein, to determine the value of the force (R) required for the at least one dedicated thrust unit ( 131 , 241 , 261 ), each item ( 7 ) is assigned an average weight, determined statistically.
9. Method according to claim 7 , wherein, to determine the value of the force (R) required for the at least one dedicated thrust unit ( 131 , 241 , 261 ), the actual weight of the items ( 7 ) placed on the carriages ( 10 ) and determined by a means ( 6 ) suitable for determining the weight of the items ( 7 ) is taken into account.
10. Method according to claim 7 , wherein, to determine the value of the force (R) required for the at least one dedicated thrust unit ( 131 , 241 , 261 ), the tilt of the slope (P) is taken into account.
11. Method according to claim 10 , wherein the force (R) calculated by the control system ( 22 ) is either positive in the case of a slope (P) with positive tilt to limit the traction on the links ( 19 , 20 ) or negative in a slope (P) with negative tilt to limit the pressure on the links ( 19 , 20 ).
12. Item sorting method according to claim 7 , wherein, in the event of an interruption of the electric power supply to the at least one dedicated thrust unit ( 131 , 241 , 261 ), the activation of the electromagnetic brake of said at least one dedicated thrust unit ( 131 , 241 , 261 ) cancels the tension or the compression on the links ( 19 , 20 ) of the carriages ( 10 ) present on the slope (P).