IP Library Granted Patent US 9,716,078
Granted Patent B2
US 9,716,078 · App. 15/018,490 · Granted Jul 25, 2017

Stacked semicondcutor structure and method

Inventors: Szu-Ying Chen (Toufen Township, TW); Meng-Hsun Wan (Taipei, TW); Dun-Nian Yaung (Taipei, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L25/0657H01L24/03H01L24/06H01L25/50H01L2224/033H01L2224/03019H01L2224/0384H01L2224/03848H01L2224/04105H01L2225/06548H01L2924/01029H01L2924/01074
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Quick Facts
Patent No.
US 9,716,078
App. No.
15/018,490
Granted
Jul 25, 2017
Kind
B2
Abstract

A device comprises a first chip comprising a plurality of first interconnect structures over a first substrate, a plurality of first connection pads over the plurality of first interconnect structures and a plurality of first bonding pads, wherein a first bonding pad is formed over a corresponding first connection pad, and a second chip comprising a plurality of second interconnect structures over a second substrate and a plurality of second bonding pads over the plurality of second interconnect structures, wherein the first chip and the second chip are face-to-face bonded together, and wherein a first bonding pad is in direct contact with a corresponding second bonding pad.

Claims (69)

1. An apparatus comprising:

a first chip comprising:

a plurality of first active circuits formed in a first substrate;

a first dielectric layer formed over the first substrate;

a plurality of first connection pads embedded in the first dielectric layer; and

a plurality of first bonding pads embedded in the first dielectric layer, wherein a first bonding pad is formed over a corresponding connection pad; and

a second chip comprising:

a plurality of second active circuits formed in a second substrate;

a second dielectric layer formed over the second substrate; and

a plurality of second bonding pads embedded in the second dielectric layer, wherein the first chip and the second chip are face-to-face bonded together, and wherein a first bonding pad is electrically coupled to a corresponding second bonding pad.

2. The apparatus of claim 1 , further comprising:

a first interconnect structure formed between the first substrate and the first dielectric layer; and

a second interconnect structure formed between the second substrate and the second dielectric layer.

3. The apparatus of claim 2 , wherein:

the first connection pads are electrically coupled to the first active circuits through the first interconnect structure.

4. The apparatus of claim 2 , wherein:

the second bonding pads are electrically coupled to the second active circuits through the second interconnect structure.

5. The apparatus of claim 2 , further comprising:

a plurality of second connection pads formed over a backside of the second interconnect structure.

6. The apparatus of claim 1 , further comprising:

a tungsten connector formed between the first bonding pad and the corresponding connection pad.

7. The apparatus of claim 1 , wherein:

the first bonding pads are formed of copper; and

the second bonding pads are formed of copper.

8. A device comprising:

a first chip comprising:

a plurality of first interconnect structures over a first substrate;

a plurality of first connection pads over the plurality of first interconnect structures; and

a plurality of first bonding pads, wherein a first bonding pad is formed over a corresponding first connection pad; and

a second chip comprising:

a plurality of second interconnect structures over a second substrate; and

a plurality of second bonding pads over the plurality of second interconnect structures, wherein the first chip and the second chip are face-to-face bonded together, and wherein a first bonding pad is in direct contact with a corresponding second bonding pad, wherein a width of a second bonding pad is greater than a width of a first bonding pad in direct contact with the second bonding pad.

9. The device of claim 8 , wherein:

the first bonding pad is in direct contact with the corresponding first connection pad.

10. The device of claim 8 , wherein:

the plurality of first connection pads are formed of aluminum; and

the plurality of first bonding pads are formed of copper.

11. The device of claim 8 , further comprising:

a first dielectric layer over the first chip, wherein the plurality of first connection pads and the plurality of first bonding pads are embedded in the first dielectric layer; and

a second dielectric layer over the second chip, wherein the plurality of second bonding pads are embedded in the second dielectric layer.

12. The device of claim 8 , further comprising:

a second connection pad on a non-bonding side of the second chip, wherein:

a first surface of the second connection pad is level with a first surface of the second substrate; and

a second surface of the second connection pad is lower than a second surface of the second substrate.

13. The device of claim 8 , wherein:

at least one second bonding pad of the plurality of second bonding pads is in direct contact with a surface of a metal line of the second chip.

14. The device of claim 8 , further comprising:

a connector between a first connection pad and a first bonding pad.

15. The device of claim 14 , wherein:

the connector is formed of tungsten.

16. A structure comprising:

a first chip comprising:

a first connection pad over a first substrate; and

a first bonding pad and a second bonding pad on the first connection pad; and

a second chip comprising:

a metal line over a second substrate; and

a third bonding pad and a fourth bonding pad on the metal line, wherein a distance between the first bonding pad and the second bonding pad is greater than a distance between the third bonding pad and the fourth bonding pad, and wherein:

the first bonding pad is in direct contact with the third bonding pad; and

the second bonding pad is in direct contact with the fourth bonding pad.

17. The structure of claim 16 , wherein:

a width of the third bonding pad is greater than a width of the first bonding pad; and

a width of the fourth bonding pad is greater than a width of the second bonding pad.

18. The structure of claim 16 , wherein:

the first chip is face-to-face bonded on the second chip.

19. The structure of claim 16 , further comprising:

a second connection pad and a third connection pad on a non-bonding side of the second chip, wherein:

the second substrate is between the second connection pad and the third connection pad.

20. The structure of claim 19 , wherein:

a non-bonding surface of the second substrate is higher than a non-bonding surface of the second connection pad.

Continuity (2)
Division 14250024 · Apr 10, 2014
Related Publication 20160155725A1 · Jun 2, 2016