Device and method for forming sheet-like rubber
The sheet-like rubber forming device has a die body which has an opening having a predetermined cross sectional shape, and a variable die lip which is arranged in a front side of the die body and can change the height of the opening. The variable die lip is constructed by a first movable body and a second movable body. The die lip control unit controls the variable die lip so as to drive the first movable body in an opening direction from a state in which the first movable body and the second movable body are closed when the forming is started, hold the positions of the first movable body and the second movable body after reaching a predetermined height, and drive the second movable body in a closing direction when the forming is finished.
1. A sheet-like rubber forming method of forming a tire constituting member having a predetermined width and height by extruding a sheet-like rubber from a die head of an extruder, while using a sheet-like rubber forming device comprising:
a die body which constructs the die head and has an opening having a predetermined cross sectional shape; a variable die lip which is arranged in a front side of the die body and can change the height of the opening; and a die lip control unit which controls motion of the variable die lip,
wherein the variable die lip is constructed by a first movable body which is positioned in one side in a height direction, and a second movable body which is positioned in the other side in the height direction, and wherein the die lip control unit controls the variable die lip so as to drive the first movable body in an opening direction little by little from a state in which the first movable body and the second movable body are closed when the forming is started, hold the positions of the first movable body and the second movable body after reaching a predetermined height, and drive the second movable body in a closing direction little by little when the forming is finished,
the sheet-like rubber forming method comprising:
a step of driving the first movable body in an opening direction little by little from a state in which the first movable body and the second movable body are closed, when the forming of the tire constituting member is started;
a step of holding the positions of the first movable body and the second movable body after the first movable body reaches a predetermined height; and
a step of driving the second movable body in a closing direction little by little when the forming is finished.
2. The sheet-like rubber forming method according to claim 1 , further comprising:
a step of controlling drive of a gear pump which is arranged in an upstream side of the die head; and
a step of controlling a discharge amount of the rubber from the die body by controlling the gear pump, at the start time of the forming and the end time of the forming that the control of the variable die lip is carried out.
3. The sheet-like rubber forming method according to claim 1 , further comprising a step of directly attaching the tire constituting member to a forming drum.