IP Library › Granted Patent US 9,765,273
Granted Patent B2
US 9,765,273 · App. 14/480,552 · Granted Sep 19, 2017

Monodisperse lubricant including multidentate perfluoropolyether structures

Inventors: Nicholas R. Conley (Redwood City, CA); Xueqian Kong (San Jose, CA); Bruno Marchon (Palo Alto, CA)
Assignee: Western Digital Technologies, Inc.
C10M107/38G11B5/725G11B5/8408
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Quick Facts
Patent No.
US 9,765,273
App. No.
14/480,552
Granted
Sep 19, 2017
Kind
B2
Abstract

In one embodiment, a method for forming a substantially monodisperse lubricant includes: providing a plurality of perfluoropolyether (PFPE) precursors, each PFPE precursor including two end segments and a PFPE backbone disposed therebetween; protecting one of the end segments of each PFPE precursor with one or more protecting agents to form a plurality of mono-protected PFPE precursors, each mono-protected PFPE precursor including a protected end segment and an unprotected end segment; and coupling the unprotected end segment of each of the mono-protected PFPE precursors to the unprotected end segment of another of the mono-protected PFPE precursors via a coupling agent to form multidentate PFPE structures. In another embodiment, a substantially monodisperse lubricant includes a plurality of multidentate perfluoropolyether (PFPE) structures, each multidentate PFPE structure including at least two end segments and a middle segment therebetween, wherein the multidentate PFPE structures have a molecular weight that is substantially the same.

Claims (53)

1. A method for forming a substantially monodisperse lubricant,

comprising:

providing a plurality of perfluoropolyether (PFPE) precursors, each PFPE precursor including two end segments and a PFPE backbone disposed therebetween;

protecting one of the end segments of each PFPE precursor with one or more protecting agents to form a plurality of mono-protected PFPE precursors, each mono-protected PFPE precursor including a protected end segment and an unprotected end segment; and

coupling the unprotected end segment of each of the mono-protected PFPE precursors to the unprotected end segment of another of the mono-protected PFPE precursors via a coupling agent to form multidentate PFPE structures.

2. The method as recited in claim 1 , wherein at least one end segment of at least one PFPE precursor is represented by:

wherein each X is independently selected from a group consisting of: a hydroxyl group, a piperonyl group, an amine group, a phosphazene group, and a combination thereof.

3. The method as recited in claim 1 , wherein the PFPE backbone of at least one PFPE precursor comprises at least one perfluoroethyl ether unit represented by:

—(CF 2 CF 2 O) n —,

where n is an integer greater than zero.

4. The method as recited in claim 1 , wherein the PFPE backbone of at least one PFPE precursor comprises at least one perfluoropropyl ether unit represented by:

—(CF 2 CF 2 CF 2 O) n —,

where n is an integer greater than zero.

5. The method as recited in claim 1 , wherein the PFPE backbone of at least one PFPE precursor has a molecular weight in a range between about 300 amu to about 5000 amu.

6. The method as recited in claim 1 , wherein each end segment of at least one PFPE precursor includes at least one reactive functional group configured to attach to a surface.

7. The method as recited in claim 6 , wherein the at least one reactive functional group is a hydroxyl.

8. The method as recited in claim 6 , wherein the at least one reactive functional group is selected from a group consisting of: a hydroxyl group, a piperonyl group, an amine group, a carboxylic acid, a phosphazene group, and a combination thereof.

9. The method as recited in claim 6 , wherein the one or more protecting agents in each protected end segment are configured to protect the at least one reactive functional group present therein.

10. The method as recited in claim 6 , wherein each end segment of at least one PFPE precursor includes two reactive functional groups configured to attach to a surface.

11. The method as recited in claim 1 , wherein the plurality of mono-protected PFPE precursors include: mono(acetonide)-protected PFPE precursors; mono(carbonate)-protected PFPE precursor; mono(thiocarbonate)-protected PFPE precursors; and combinations thereof.

12. The method as recited in claim 1 , wherein at least one of the multidentate PFPE structures includes eight reactive functional groups configured to attach to a surface.

13. The method as recited in claim 12 , wherein each of the eight reactive functional groups include a hydroxyl group.

14. The method as recited in claim 1 , wherein the multidentate PFPE structures have a molecular weight that is substantially the same wherein the PFPE structures have a polydispersity index of 1 to 1.5.

15. The method as recited in claim 1 , further comprising removing at least one of the protecting agents from at least one of the multidentate PFPE structures.

16. A method for preparing a magnetic recording medium, the method comprising,

applying a lubricant layer to a surface of a magnetic recording medium using a deposition technique selected from a group consisting of: dip coating, spin coating, spray coating, and combinations thereof,

wherein the lubricant layer is comprised of a plurality of monodisperse multidentate perfluoropolyether (PFPE) structures,

wherein each of these multidentate PFPE structures has two end segments and a middle segment disposed therebetween,

wherein the middle segment of each multidentate PFPE structure comprises at least two PFPE backbones coupled together via a coupling group,

wherein the multidentate PFPE structures have a molecular weight that is substantially the same, and

wherein the PFPE structures have a polydispersity index of 1 to 1.5.

17. A substantially monodisperse lubricant, comprising:

a plurality of multidentate perfluoropolyether (PFPE) structures, each multidentate PFPE structure including at least two end segments and a middle segment therebetween,

wherein the multidentate PFPE structures have a molecular weight that is substantially the same,

wherein the PFPE structures have a polydispersity index of 1 to 1.5.

18. The lubricant as recited in claim 17 , wherein at least one end segment of at least one multidentate PFPE structure is represented by:

wherein each X is independently selected from a group consisting of: a hydroxyl group, a piperonyl group, an amine group, a phosphazene group, and a combination thereof.

19. The lubricant as recited in claim 17 , where the middle segment of at least one multidentate PFPE structure comprises at least two PFPE backbones coupled together via a coupling group.

20. The lubricant as recited in claim 19 , where at least one of the PFPE backbones is represented by:

—(CF 2 CF 2 O) n —,

where n is an integer greater than zero.

21. The lubricant as recited in claim 17 , wherein each end segment of each multidentate PFPE structure includes at least one reactive functional group configured to attach to a surface, wherein the at least one reactive functional group is selected from a group consisting of: a hydroxyl group, a piperonyl group, an amine group, a carboxylic acid, a phosphazene group, and a combination thereof.

22. The lubricant as recited in claim 17 , wherein at least one end segment of at least one of the multidentate PFPE structures includes at least one protecting agent.

23. The lubricant as recited in claim 22 , wherein the at least one protecting agent is selected from a group consisting of: an acetonide; a carbonate; and a thiocarbonate.

24. A magnetic recording medium, comprising:

a magnetic recording layer positioned above a non-magnetic substrate;

a protective overcoat positioned above the magnetic recording layer; and

a lubricant layer positioned above the protective overcoat, the lubricant layer comprising the lubricant as recited in claim 17 .

25. A magnetic data storage system, comprising:

at least one magnetic head;

the magnetic recording medium as recited in claim 24 ;

a drive mechanism for passing the magnetic recording medium over the at least one magnetic head; and

a controller electrically coupled to the at least one magnetic head for controlling operation of the at least one magnetic head.

Assignments (6)
PATENT COLLATERAL AGREEMENT - A&R LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064715/0001 →
PATENT COLLATERAL AGREEMENT - DDTL LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067045/0156 →
RELEASE OF SECURITY INTEREST AT REEL 052915 FRAME 0566 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 059127/0001 →
SECURITY INTEREST Recorded Feb 6, 2020
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS AGENT
Reel/Frame 052915/0566 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2016
From: HGST NETHERLANDS B.V.
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 040829/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2014
From: CONLEY, NICHOLAS R.; KONG, XUEQIAN; MARCHON, BRUNO
To: HGST NETHERLANDS B.V.
Reel/Frame 033725/0186 →
Continuity (1)
Related Publication 20160068778A1 · Mar 10, 2016