IP Library › Granted Patent US 9,768,300
Granted Patent B2
US 9,768,300 · App. 15/406,018 · Granted Sep 19, 2017

Semiconductor devices including a stressor in a recess and methods of forming the same

Inventors: Dong-Suk Shin (Yongin-si, KR); Hyun-Chul Kang (Seoul, KR); Dong-Hyun Roh (Suwon-si, KR); Pan-Kwi Park (Incheon, KR); Geo-Myung Shin (Seoul, KR); Nae-In Lee (Seoul, KR); Chul-Woong Lee (Suwon-si, KR); Hoi-Sung Chung (Suwon-si, KR); Young-Tak Kim (Hwaseong-si, KR)
Assignee: Samsung Electronics Co., Ltd.
H01L29/7848H01L29/0847H01L29/161H01L29/167H01L29/6659H01L29/66636H01L29/7833
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Quick Facts
Patent No.
US 9,768,300
App. No.
15/406,018
Granted
Sep 19, 2017
Kind
B2
Abstract

Semiconductor devices including a stressor in a recess and methods of forming the semiconductor devices are provided. The methods may include forming a trench in an active region and the trench may include a notched portion of the active region. The methods may also include forming an embedded stressor in the trench. The embedded stressor may include a lower semiconductor layer and an upper semiconductor layer, which has a width narrower than a width of the lower semiconductor layer. A side of the upper semiconductor layer may not be aligned with a side of the lower semiconductor layer and an uppermost surface of the upper semiconductor layer may be higher than an uppermost surface of the active region.

Claims (34)

1. A semiconductor device, comprising:

a substrate comprising an active region;

a gate electrode on the active region;

a trench in the active region adjacent a side of the gate electrode, wherein the trench comprises a notched portion of the active region;

a stressor in the trench, wherein the stressor comprises a lower semiconductor layer and an upper semiconductor layer on the lower semiconductor layer, and wherein the upper semiconductor layer comprises a first width narrower than a second width of the lower semiconductor layer; and

three spacers between the upper semiconductor layer and the gate electrode.

2. The semiconductor device of claim 1 , wherein a center of the upper semiconductor layer is lower than an uppermost surface of the upper semiconductor layer.

3. The semiconductor device of claim 1 , further comprising a silicide layer on the upper semiconductor layer, wherein a lowermost surface of the silicide layer is lower than a lowermost surface of the gate electrode.

4. The semiconductor device of claim 1 , wherein the notched portion of the trench in the active region is completely filled with a portion of the lower semiconductor layer.

5. The semiconductor device of claim 1 , wherein a sidewall of the lower semiconductor layer is inclined with respect to a major surface of the substrate.

6. The semiconductor device of claim 1 , wherein a sidewall of the upper semiconductor layer is inclined with respect to a major surface of the substrate.

7. The semiconductor device of claim 1 , wherein the lower semiconductor layer contacts a side and a bottom surface of the upper semiconductor layer.

8. The semiconductor device of claim 1 , wherein the lower semiconductor layer comprises a silicon germanium layer and the upper semiconductor layer comprises a silicon layer or a silicon germanium layer.

9. The semiconductor device of claim 3 , wherein a center of the upper semiconductor layer is lower than an uppermost surface of the upper semiconductor layer.

10. A semiconductor device, comprising:

a substrate comprising an active region;

a gate electrode on the active region;

a trench in the active region and adjacent a side of the gate electrode, wherein the trench comprises a notched portion of the active region; and

a stressor in the trench, wherein the stressor comprises a lower semiconductor layer and an upper semiconductor layer on the lower semiconductor layer, wherein the upper semiconductor layer comprises a first width narrower than a second width of the lower semiconductor layer, wherein an uppermost surface of the upper semiconductor layer is higher than an uppermost surface of the active region, and wherein a center of the upper semiconductor layer is lower than the uppermost surface of the upper semiconductor layer.

11. The semiconductor device of claim 10 , further comprising a silicide layer on the upper semiconductor layer, wherein a lowermost surface of the silicide layer is lower than a lowermost surface of the gate electrode.

12. The semiconductor device of claim 10 , wherein the notched portion of the trench in the active region is completely filled with a portion of the lower semiconductor layer.

13. The semiconductor device of claim 10 , wherein a sidewall of the lower semiconductor layer is inclined with respect to a major surface of the substrate, and a sidewall of the upper semiconductor layer is inclined with respect to the major surface of the substrate.

14. The semiconductor device of claim 10 , wherein the lower semiconductor layer contacts a side and a bottom surface of the upper semiconductor layer.

15. A semiconductor device, comprising:

a substrate comprising an active region;

a gate electrode on the active region;

a gate dielectric layer between the gate electrode and the active region;

a trench in the active region and adjacent a side of the gate electrode, wherein the trench comprises a notched portion of the active region; and

a stressor in the trench, wherein the stressor comprises a lower semiconductor layer, an upper semiconductor layer on the lower semiconductor layer, and a silicide layer on the upper semiconductor layer, wherein the upper semiconductor layer comprises a first width narrower than a second width of the lower semiconductor layer, and wherein a lowermost surface of the silicide layer is lower than a lowermost surface of the gate dielectric layer.

16. The semiconductor device of claim 15 , wherein the notched portion of the trench in the active region is completely filled with a portion of the lower semiconductor layer.

17. The semiconductor device of claim 15 , wherein a sidewall of the lower semiconductor layer is inclined with respect to a major surface of the substrate.

18. The semiconductor device of claim 15 , wherein a sidewall of the upper semiconductor layer is inclined with respect to a major surface of the substrate.

19. The semiconductor device of claim 15 , wherein a height of the silicide layer is greater than a width of the silicide layer.

20. The semiconductor device of claim 15 , wherein the lower semiconductor layer contacts a side and a bottom surface of the upper semiconductor layer.

Priority Claims (2)
KR 10-2012-0133248 · Nov 22, 2012 · national
KR 10-2013-0001179 · Jan 4, 2013 · national
Continuity (4)
Continuation 15009276 · Jan 28, 2016
Continuation 14680349 · Apr 7, 2015
Continuation 14033718 · Sep 23, 2013
Related Publication 20170186869A1 · Jun 29, 2017