Mixing device carbonator appliance comprising a carbonator and method of producing a carbonated beverage
There is provided a mixing device ( 2 ) for a beverage and CO2 gas for producing carbonated beverage. The mixing device ( 2 ) having a mixing channel ( 4 ) extending in a main direction ( 10 ). The mixing channel ( 4 ) includes: wide channel sections ( 16 ) and narrow channel sections ( 18 ) along the main direction ( 10 ). The mixing channel ( 4 ) has an elongated cross section seen in a direction perpendicular to the main direction ( 10 ). At least a first delimiting surface ( 22 ) of the mixing channel ( 4 ) is provided with protrusions ( 20 ) extending at least partially along the first delimiting surface ( 22 ) in a direction across the mixing channel ( 4 ) and protruding towards a second delimiting surface ( 24 ) of the mixing channel ( 4 ) to form the narrow channel sections ( 18 ). A turbulent flow of beverage is created by the narrow and wide channel sections. Further a carbonator for producing carbonated beverage, an appliance having a carbonator, and a method of producing a carbonated beverage are provided.
1. A mixing device ( 2 ) for a beverage and CO 2 gas for producing carbonated beverage, the mixing device ( 2 ) comprising a mixing channel ( 4 ), an inlet ( 6 ) to the mixing channel ( 4 ) and an outlet ( 8 ) for carbonated beverage from the mixing channel ( 4 ), wherein the mixing channel ( 4 ) extends in a main direction ( 10 ), along which main direction ( 10 ) the beverage is adapted to flow, wherein the mixing channel ( 4 ) comprises first channel sections ( 16 ) and second channel sections ( 18 ) along the main direction ( 10 ), characterized in that the mixing channel ( 4 ) has an elongated cross section seen in a direction perpendicular to the main direction ( 10 ), wherein at least a continuous first delimiting surface ( 22 ) of the mixing channel ( 4 ) is provided with at least two protrusions ( 20 ) extending at least partially along the first delimiting surface ( 22 ) in a first direction across the mixing channel ( 4 ) and protruding towards a second delimiting surface ( 24 ) of the mixing channel ( 4 ) to form the second channel sections ( 18 ), wherein cross sections of the first delimiting surface ( 22 ) taken perpendicular to the main direction at the first channel sections ( 16 ) and at the second channel sections ( 18 ) are circular, wherein the second channel sections ( 18 ) are narrower than the first channel sections ( 16 ), wherein the first delimiting surface ( 22 ) and the protrusions ( 20 ) are separated from the second delimiting surface ( 24 ), and wherein cross sections of first channel sections ( 16 ) taken perpendicular to the main direction ( 10 ) are ring shaped and cross sections of the second channel section ( 18 ) taken perpendicular to the main direction ( 10 ) are ring shaped.
2. The mixing device ( 2 ) according to claim 1 , wherein the second channel sections ( 18 ) are 0.1-1.0 mm wide between one of the protrusions ( 20 ) and the second delimiting surface ( 24 ).
3. The mixing device ( 2 ) according to claim 1 , wherein the mixing channel ( 4 ) has a length in the main direction ( 10 ) of between 5-40 cm.
4. The mixing device ( 2 ) according to claim 1 , wherein the elongated cross section is curved.
5. The mixing channel according to claim 4 , wherein the mixing device ( 2 ) comprises a tube ( 12 ) and a core ( 14 ), and wherein the mixing channel ( 4 ) is formed between the tube ( 12 ) and the core ( 14 ).
6. The mixing device ( 2 ) according to claim 1 , wherein the protrusions ( 20 ) of the first delimiting surface ( 22 ) protrude between 0.5-8.0 mm into the mixing channel ( 4 ) to form the first channel sections ( 16 ) between the protrusions ( 20 ), which first channel sections ( 16 ) extend between 0.6-9.0 mm between the first delimiting surface ( 22 ) and the second delimiting surface ( 24 ).
7. The mixing device ( 2 ) according to claim 1 , wherein at least one of the protrusions ( 20 ) of the first delimiting surface ( 22 ) extends along the first delimiting surface ( 22 ) in a second direction perpendicular to the first direction across the entire first delimiting surface ( 22 ) located in the mixing channel ( 4 ).
8. The mixing device ( 2 ) according to claim 1 , wherein the first delimiting surface ( 22 ) and the second delimiting surface ( 24 ) are provided with at least 15 protrusions ( 20 ) extending at least partially along the first delimiting surface ( 22 ) and the second delimiting surface ( 24 ) in a direction across the mixing channel ( 4 ) to form corresponding at least 15 second channel sections ( 18 ) of the mixing channel ( 4 ).
9. A carbonator ( 40 ) for mixing a non-carbonated beverage with CO 2 gas for producing carbonated beverage, the carbonator ( 40 ) comprising a mixing device ( 2 ) according to claim 1 and a CO 2 inlet arrangement ( 42 ) for admitting the CO 2 gas into the beverage, wherein the CO 2 inlet arrangement ( 42 ) comprises an admixing passage ( 44 ) and a CO 2 inlet nozzle ( 46 ), which admixing passage ( 44 ) is connected to a beverage source and the inlet of the mixing channel ( 4 ), and wherein the CO 2 inlet nozzle ( 46 ) is connected to the admixing passage ( 44 ) such that in use the beverage and the CO 2 gas are mixed in two steps, a first mixing step in the admixing passage ( 44 ) and a second mixing step in the mixing channel ( 4 ).
10. The carbonator ( 40 ) according to claim 9 , wherein the nozzle ( 46 ) has a minimum diameter of area of 0.2-0.4 mm.
11. The carbonator ( 40 ) according to claim 9 , wherein the carbonator ( 40 ) is adapted in use to permit the CO 2 gas to enter the admixing passage ( 44 ) substantially at sonic velocity.
12. The carbonator ( 40 ) according to claim 9 , wherein the admixing passage ( 44 ) is adapted in use to be subject to a beverage pressure of 1.5-9 bar.
13. The carbonator ( 40 ) according to claim 9 , wherein the mixing channel ( 4 ) is adapted in use to be flowed through by beverage at a flow rate of 0.5-3 liters/minute.
14. The carbonator ( 40 ) according to claim 9 , further comprising an outlet conduit ( 48 ) connected to the outlet ( 8 ) of the mixing channel ( 4 ).
15. The carbonator ( 40 ) according to claim 14 , wherein the outlet conduit ( 48 ) comprises a first flow control valve ( 50 ).
16. The carbonator ( 40 ) according to claim 15 , wherein the outlet conduit ( 48 ) comprises a second flow control valve ( 52 ).
17. The carbonator ( 40 ) according to claim 9 , further comprising a beverage cooler ( 60 ), wherein the beverage cooler ( 60 ) is connected to the admixing passage ( 44 ).
18. The carbonator ( 40 ) according to claim 17 , wherein the beverage cooler ( 60 ) comprises a flow passage ( 63 ) or a container arranged in connection with a cooled compartment ( 65 ).
19. The carbonator ( 40 ) according to claim 9 , further comprising a beverage pump ( 62 ) being connected to between the beverage source and the admixing passage ( 44 ).
20. The carbonator ( 40 ) according to claim 9 , further comprising a pressure vessel connector ( 64 ) and a CO 2 conduit ( 66 ) leading from the pressure vessel connector ( 64 ) to the CO 2 inlet nozzle ( 46 ).
21. The carbonator ( 40 ) according to claim 20 , further comprising a check valve ( 68 ) and a flow control valve ( 70 ) arranged in the CO 2 conduit ( 66 ).
22. The carbonator ( 40 ) according to claim 9 , further comprising:
an outlet conduit ( 48 ) connected to the outlet ( 8 ) of the mixing channel ( 4 ), wherein the outlet conduit ( 48 ) comprises a first flow control valve ( 52 );
a pressure vessel connector ( 64 ) and a CO 2 conduit ( 66 ) leading from the pressure vessel connector ( 64 ) to the CO 2 inlet nozzle ( 46 ); and
a check valve ( 68 ) and a second flow control valve ( 70 ) arranged in the CO 2 conduit ( 66 ), wherein the second flow control valve ( 52 ) and the third flow control valve ( 70 ) are shut-off-valves, which are adapted to be controlled substantially simultaneously.
23. An appliance ( 90 ) comprising a carbonator ( 40 ) according to claim 9 .
24. A method of producing a carbonated beverage in a carbonator ( 40 ) by mixing a non-carbonated beverage with CO 2 gas, the carbonator ( 40 ) comprising a mixing device ( 2 ) according to claim 1 and a CO 2 inlet arrangement ( 42 ) connected to the inlet of the mixing channel ( 4 ), the CO 2 inlet arrangement ( 42 ) comprising an admixing passage ( 44 ) and a CO 2 inlet nozzle ( 46 ) connected to the admixing passage ( 44 ), wherein the method comprises:
admitting ( 100 ) a flow of beverage into the admixing passage ( 44 ),
admitting ( 110 ) a flow of CO 2 gas into to the admixing passage ( 44 ) via the CO 2 inlet nozzle ( 46 ) to continuously admix the CO 2 gas with the beverage in a first mixing step, and
further mixing ( 120 ) the beverage with the CO 2 gas in a second mixing step in the mixing channel ( 4 ) as the beverage and the CO 2 gas flow through the mixing channel ( 4 ) to the outlet for carbonated beverage from the mixing channel ( 4 ).
25. The method according to claim 24 , comprising:
admitting ( 105 ) the CO 2 gas into the admixing passage ( 44 ) substantially at sonic velocity.
26. The method according to claim 24 , comprising:
subjecting ( 122 ) the admixing passage ( 44 ) to a beverage pressure of 1.5-9 bar.
27. The method according to claim 24 , comprising:
flowing ( 130 ) through the mixing channel ( 4 ) with beverage at a flow rate of 0.5-3 liters/minute.
28. The method according to claim 24 , comprising:
cooling ( 140 ) the beverage prior to being admitted into the admixing passage ( 44 ).
29. A carbonator ( 40 ) for mixing a non-carbonated beverage with CO 2 gas for producing carbonated beverage, the carbonator ( 40 ) comprising a mixing device ( 2 ) for a beverage; CO 2 gas for producing carbonated beverage; and a CO 2 inlet arrangement ( 42 ) for admitting the CO 2 gas into the beverage,
wherein the mixing device ( 2 ) comprises a mixing channel ( 4 ), an inlet ( 6 ) to the mixing channel ( 4 ) and an outlet ( 8 ) for carbonated beverage from the mixing channel ( 4 ), wherein the mixing channel ( 4 ) extends in a main direction ( 10 ), along which main direction ( 10 ) the beverage is adapted to flow, wherein the mixing channel ( 4 ) comprises first channel sections ( 16 ) and second channel sections ( 18 ) along the main direction ( 10 ), characterized in that the mixing channel ( 4 ) has an elongated cross section seen in a direction perpendicular to the main direction ( 10 ), wherein at least a first delimiting surface ( 22 ) of the mixing channel ( 4 ) is provided with protrusions ( 20 ) extending at least partially along the first delimiting surface ( 22 ) in a first direction across the mixing channel ( 4 ) and protruding towards a second delimiting surface ( 24 ) of the mixing channel ( 4 ) to form the second channel sections ( 18 ), wherein cross sections of the first delimiting surface ( 22 ) taken perpendicular to the main direction at the first channel sections ( 16 ) and at the second channel sections ( 18 ) are circular, wherein the second channel sections ( 18 ) are narrower than the first channel sections ( 16 ), wherein the first delimiting surface ( 22 ) and the protrusions ( 20 ) are separated from the second delimiting surface ( 24 ), wherein cross sections of first channel sections ( 16 ) taken perpendicular to the main direction ( 10 ) are ring shaped and cross sections of the second channel section ( 18 ) taken perpendicular to the main direction ( 10 ) are ring shaped,
wherein the CO 2 inlet arrangement ( 42 ) comprises an admixing passage ( 44 ) and a CO 2 inlet nozzle ( 46 ), which admixing passage ( 44 ) is connected to a beverage source and the inlet of the mixing channel ( 4 ), wherein the CO 2 inlet nozzle ( 46 ) is connected to the admixing passage ( 44 ) such that in use the beverage and the CO 2 gas are mixed in two steps, a first mixing step in the admixing passage ( 44 ) and a second mixing step in the mixing channel ( 4 ), and wherein the admixing passage ( 44 ) is connected to the inlet ( 6 ) to the mixing channel ( 4 ).