IP Library › Granted Patent US 9,771,506
Granted Patent B2
US 9,771,506 · App. 15/402,860 · Granted Sep 26, 2017

Abrasive particles having complex shapes and methods of forming same

Inventors: Doruk O. Yener (Bedford, MA); Jennifer H. Czerepinski (Framingham, MA); Sujatha Iyengar (Northborough, MA); Michael D. Kavanaugh (North Grafton, MA); Alan J. Brandes (Rutland, MA); Christopher Arcona (Northborough, MA); Ralph Bauer (Niagara Falls, CA); Yves Boussant-Roux (Avignon, FR); Tracy H. Panzarella (Norwood, MA)
Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
C09K3/1418C01F7/442
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Quick Facts
Patent No.
US 9,771,506
App. No.
15/402,860
Granted
Sep 26, 2017
Kind
B2
Abstract

An abrasive grain is disclosed and may include a body. The body may define a length (l), a height (h), and a width (w). In a particular aspect, the length is greater than or equal to the height and the height is greater than or equal to the width. Further, in a particular aspect, the body may include a primary aspect ratio defined by the ratio of length:height of at least about 2:1. The body may also include an upright orientation probability of at least about 50%.

Claims (21)

1. A shaped abrasive grain comprising:

a body having a first end face, a second end face and a K-shaped first side face extending between the first end face and the second end face.

2. The abrasive grain of claim 1 , wherein the second end face is flat.

3. The abrasive grain of claim 2 , wherein the body comprises a third face extending between the first end face and the second end face, and wherein the third face is flat.

4. The abrasive grain of claim 2 , wherein the body comprises a fourth face extending between the first end face and the second end face, and wherein the fourth face is flat.

5. The abrasive grain of claim 2 , wherein the body comprises an opening extending into the interior of the body.

6. The abrasive grain of claim 5 , wherein the opening extends along a longitudinal axis of the body.

7. The abrasive grain of claim 5 , wherein the opening extends along a lateral axis of the body.

8. The abrasive grain of claim 5 , wherein the opening extends along a vertical axis of the body.

9. The abrasive grain of claim 5 , wherein the opening extends through the entire interior of the body.

10. The abrasive grain of claim 5 , wherein the opening has a constant cross-sectional dimension.

11. The abrasive grain of claim 1 , wherein the second end face is K shaped.

12. The abrasive grain of claim 11 , wherein the body comprises a third face extending between the first end face and the second end face, and wherein the third face is flat.

13. The abrasive grain of claim 11 , wherein the body comprises a fourth face extending between the first end face and the second end face, and wherein the fourth face is flat.

14. The abrasive grain of claim 11 , wherein the body comprises an opening extending into the interior of the body.

15. The abrasive grain of claim 14 , wherein the opening extends along a longitudinal axis of the body.

16. The abrasive grain of claim 14 , wherein the opening extends along a lateral axis of the body.

17. The abrasive grain of claim 14 , wherein the opening extends along a vertical axis of the body.

18. The abrasive grain of claim 14 , wherein the opening extends through the entire interior of the body.

19. The abrasive grain of claim 14 , wherein the opening has a constant cross-sectional dimension.

20. The abrasive grain of claim 1 , wherein the body comprises an opening extending into the interior of the body, wherein the opening has a square cylinder shape.

Continuity (5)
Continuation 14964229 · Dec 9, 2015
Continuation 14201436 · Mar 7, 2014
Continuation 13738890 · Jan 10, 2013
Provisional Application 61584998 · Jan 10, 2012
Related Publication 20170145274A1 · May 25, 2017