IP Library › Granted Patent US 9,784,037
Granted Patent B2
US 9,784,037 · App. 14/746,382 · Granted Oct 10, 2017

Electric motor for laser-mechanical drilling

Inventors: Daryl L. Grubb (Houston, TX); Brian O. Faircloth (Evergreen, CO); Mark S. Zediker (Caste Rock, CO)
E21B7/15B23K26/0093B23K26/0648B23K26/10B23K26/1464B23K26/38E21B4/04E21B7/14B23K2203/30B23K2203/50E21B2023/008
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Quick Facts
Patent No.
US 9,784,037
App. No.
14/746,382
Granted
Oct 10, 2017
Kind
B2
Abstract

A high power laser drilling system utilizing an electric motor laser bottom hole assembly. A high power laser beam travels within the electric motor for performing a laser operation. A system includes a down hole electrical motor having a hollow rotor for conveying a high power laser beam having a wavelength less than 1060 nm through the electrical motor.

Claims (31)

1. A method of performing a laser operation, the method comprising:

a. locating an electric laser tool assembly at a work area for perform a laser operation in the work area;

b. the electric laser tool assembly having: an electric motor; a first section attached with a second section; the second section rotationally attached with a third section; a collimator; a first fluid cavity; the second section comprising an inner optical cavity and a second fluid cavity; the third section comprising an optics assembly, and a third fluid cavity; a first rotary seal sealing the first and second sections; a second rotary seal sealing the second and the third sections;

c. transmitting a high power laser beam along a laser beam path extending through the inner optical cavity of the second section, wherein the laser beam is collimated;

d. transmitting a high power laser beam along a laser beam path within the electric laser tool assembly, the laser beam path extending through the collimator, the first section, the inner optical cavity of the second section and the optics assembly of the third section; whereby a collimated laser beam is transmitted through the optical cavity;

e. transmitting a fluid through the first fluid cavity, the second fluid cavity and the third fluid cavity;

f. delivering the laser beam and the fluid from the electric laser tool assembly to the work area;

g. rotating at least one of the sections; and,

h. performing a laser operation in the work area.

2. The method of claim 1 , wherein the laser beam has a wavelength of at least 445 nm to 2100 nm.

3. The method of claim 1 , wherein the laser beam has a wavelength of 445 nm to 1060 nm.

4. The method of claim 1 , wherein the laser beam is provided by a semiconductor lasers.

5. The method of claim 1 , wherein the laser operation is drilling a borehole.

6. A method of for performing a laser operation on a work surface, the method comprising:

a. locating an electric laser tool assembly at a work area adjacent a work surface for perform a laser operation in the work area;

b. the electric laser tool assembly having: an electric motor; a first section attached with a second section; the second section rotationally attached with a third section; a collimator; a first fluid cavity; the second section comprising an inner optical cavity and a second fluid cavity; the third section comprising an optics assembly, and a third fluid cavity; a first rotary seal sealing the first and second sections; a second rotary seal sealing the second and the third sections;

c. transmitting a high power laser beam along a laser beam path extending through the inner optical cavity of the second section, wherein the laser beam is collimated;

d. transmitting a high power laser beam along a laser beam path within the electric laser tool assembly, the laser beam path extending through the collimator, the first section, the inner optical cavity of the second section and the optics assembly of the third section; whereby a collimated laser beam is transmitted through the optical cavity;

e. transmitting a fluid through the first fluid cavity, the second fluid cavity and the third fluid cavity;

f. delivering the laser beam and the fluid from the electric laser tool assembly to the work area;

g. rotating at least one of the sections; and,

h. performing a laser operation on the work surface.

7. The method of claim 6 , wherein the laser beam has a wavelength of 445 nm to 1060 nm.

8. The method of claim 6 , wherein the laser beam is provided by a semiconductor lasers.

9. The method of claim 6 , wherein the work surface is a tubular located in a borehole.

10. A method of performing a laser operation, the method comprising:

a. providing an electric laser tool assembly system to a work area at a borehole site, the system comprising an electric laser tool assembly assembly and a high power laser source, the electric laser tool assembly comprising a pair of optical wedges;

b. locating the electric laser tool assembly in the work area;

c. configuring the optical wedges to define an angled laser beam path;

d. transmitting a high power laser beam through the electrical laser tool assembly, whereby the high power laser beam exits a first optical wedge of the configured optical wedges, transmits along the angled laser beam path in a collimated space, enters a second optical wedge of the configured optical wedges, and exits the second optical wedge; and,

e. delivering the laser beam to the work area for performing a laser operation in the work area.

Assignments (1)
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION SERIAL 13/403,287 PREVIOUSLY RECORDED ON REEL 036769 FRAME 0244. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 14, 2015
From: GRUBB, DARYL L.; ZEDIKER, MARK S.; FAIRCLOTH, BRIAN O.
To: FORO ENERGY, INC.
Reel/Frame 036955/0440 →
Continuity (7)
Continuation 13403287 · Feb 23, 2012
Continuation In Part 13210581 · Aug 16, 2011
Provisional Application 61446042 · Feb 24, 2011
Provisional Application 61446043 · Feb 24, 2011
Provisional Application 61446040 · Feb 24, 2011
Provisional Application 61446312 · Feb 24, 2011
Related Publication 20160186497A1 · Jun 30, 2016