IP Library Granted Patent US 9,790,593
Granted Patent B2
US 9,790,593 · App. 14/812,562 · Granted Oct 17, 2017

Scratch-resistant materials and articles including the same

Inventors: Kaveh Adib (Corning, NY); Robert Alan Bellman (Painted Post, NY); Charles Andrew Paulson (Painted Post, NY); James Joseph Price (Corning, NY)
Assignee: Corning Incorporated
C23C16/308C23C16/30C23C16/325C23C16/345C23C16/36C23C16/402
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Quick Facts
Patent No.
US 9,790,593
App. No.
14/812,562
Granted
Oct 17, 2017
Kind
B2
Abstract

Embodiments of this disclosure pertain to a coating material comprising silicon and/or aluminum, hydrogen and any two or more of oxygen, nitrogen, carbon, and fluorine. The coating material exhibits a hardness of about 17 GPa or greater and an optical band gap of about 3.5 eV or greater. In some embodiments, the coating material includes, in atomic %, silicon and/or aluminum in an amount of about 40 or greater, hydrogen in an amount in the range from about 1 to about 25, nitrogen in an amount of about 30 or greater, oxygen in an amount in the range from about 0 to about 7.5, and carbon in an amount in the range from about 0 to about 10. The coating material may optionally include fluorine and/or boron. Articles including the coating material are also described and exhibit an average transmittance of about 85% or greater over an optical wavelength regime in the range from about 380 nm to about 720 nm and colorlessness.

Claims (18)

1. A coating composition comprising, in atomic %:

silicon, aluminum or a combination thereof in an amount of about 35 or greater;

hydrogen in an amount in the range from about 1 to about 30;

nitrogen in an amount of about 30 or greater;

oxygen in an amount in the range from about 0 to about 7.5;

carbon in an amount in the range from about 0 to about 10; and

fluorine in an amount in the range from about 0 to about 5;

wherein the ratio of nitrogen (atomic %) to silicon (atomic %) is about 0.8 or greater.

2. The coating composition of claim 1 , further comprising boron.

3. The coating composition of claim 1 , wherein the silicon, aluminum or a combination thereof is present in an amount in the range from about 37 atomic % to about 50 atomic %.

4. The coating composition of claim 1 , wherein hydrogen is present in an amount in the range from about 15 atomic % to about 28 atomic %.

5. The coating composition of claim 1 , wherein nitrogen is present in an amount in the range from about 30 atomic % to about 45 atomic %.

6. The coating material composition of claim 1 , further comprising an optical band gap in the range from about 3.5 eV to about 5.5 eV.

7. The coating material composition of claim 1 , further comprising a Young's modulus of about 150 GPa or greater and a compressive stress of about −400 MPa or greater.

8. The coating material composition of claim 1 , further exhibiting a maximum hardness of about 17 GPa or greater, as measured by a Berkovich Indenter Test along an indentation depth of about 50 nm or greater.

9. The coating material composition of claim 1 , wherein oxygen is present in an amount in the range from about 0.1 atomic % to about 7.5 atomic %.

10. The coating material composition of claim 1 , wherein carbon is present in an amount in the range from about 0.1 atomic % to about 10 atomic %.

11. The coating material composition of claim 1 , wherein fluorine is present in an amount in the range from about 0.1 atomic % to about 5 atomic %.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2015
From: ADIB, KAVEH; BELLMAN, ROBERT ALAN; PAULSON, CHARLES ANDREW; PRICE, JAMES JOSEPH
To: CORNING INCORPORATED
Reel/Frame 036893/0527 →
Continuity (4)
Provisional Application 62120466 · Feb 25, 2015
Provisional Application 62068853 · Oct 27, 2014
Provisional Application 62032073 · Aug 1, 2014
Related Publication 20160083835A1 · Mar 24, 2016