Detecting apparatus for AC motor malfunction and distribution panel having the same
View Patent ↗A detecting apparatus for AC motor malfunction by using a current delay property of an AC motor and outputting a malfunction signal to an alarming device is presented. The detecting apparatus for AC motor malfunction includes a voltage phase delay setting unit, a voltage phase conversion unit, a current phase detecting unit, a current phase conversion unit, a phase comparator, a sawtooth wave generating unit, a phase difference detecting unit, a phase shift bandwidth setting unit, a noise filtering unit, and a malfunction signal output unit.
1. A detecting apparatus for AC motor malfunction comprising:
a voltage phase delay setting unit that is connected to a voltage input terminal of an AC motor for delaying a phase of an input voltage from 0° to 90°;
a voltage phase conversion unit having a first comparator for comparing an output of the voltage phase delay setting unit with a reference voltage and converting a voltage phase into a square wave to be outputted;
a current phase detecting unit that is connected to a current input terminal of the AC motor for detecting a current phase flowing to a load side in a form of a square wave;
a current phase conversion unit having a second comparator for comparing an output of the current phase detecting unit with the reference voltage and converting a current phase into a square wave to be outputted;
a phase comparator having a third comparator for comparing a output combining portion of the voltage phase conversion unit and the current phase conversion unit with the reference voltage and outputting a phase difference of the current phase and voltage phase in a form of a square wave;
a sawtooth wave generating unit for integrating an output of the phase comparator to be converted in the form of a sawtooth wave;
a phase difference detecting unit having a fourth comparator for comparing an output of the sawtooth wave generating unit with the reference voltage and outputting a pulse signal corresponding to the phase difference of the voltage phase and the current phase;
a noise filtering unit having a ripple counter for counting an output of a phase difference detecting unit and generating an output when the accumulated count value is larger than a predetermined value; and
a malfunction signal output unit for outputting a malfunction signal according to the output of the noise filtering unit.
2. The detecting apparatus for AC motor malfunction as claimed in claim 1 , wherein the fourth comparator of the phase difference detecting unit is an inverting comparator, and a resistance R 12 and a variable resistance R 13 are serially connected to an non-inverting terminal of the fourth comparator so as to connect a phase shift bandwidth setting unit for adjusting a phase difference detection band of the phase difference detecting unit thereto.
3. The detecting apparatus for AC motor malfunction as claimed in claim 2 , wherein the sawtooth wave generating unit comprises a resistance R 11 and a diode D 7 connected in parallel between an output terminal of the third comparator and the inverting terminal of the fourth comparator, and a capacitor C 5 connected to a parallel connection point of the resistance R 11 and diode D 7 and one side of the voltage input terminals.
4. The detecting apparatus for AC motor malfunction as claimed in claim 1 , wherein the voltage phase delay setting unit comprises a variable resistance R 1 and a capacitor C 4 , which are serially connected between the voltage input terminals, and a resistance R 2 in which one side is connected to a connecting point of the capacitor C 4 and variable resistance R 1 and the other side is connected to an inverting terminal of the first comparator.
5. The detecting apparatus for AC motor malfunction as claimed in claim 1 , wherein the current phase detecting unit comprises a pair of diodes D 1 and D 2 parallel-connected in the opposition direction to the current input terminals and converting the current phase into a square wave of a crest value 1V.
6. The detecting apparatus for AC motor malfunction as claimed in claim 5 , further comprising a comparator protection circuit unit having a resistance R 3 , which is serially connected between one side of a parallel connection point of the pair of diodes D 1 and D 2 and a non-inverting terminal of the second comparator, a resistance R 4 , which is parallel-connected between the resistance R 3 and the other side of the parallel connection point of the pair of diodes D 1 and D 2 , and a diode D 6 for backdraft prevention; and preventing the second comparator from being damaged by the voltage generated in the current phase detecting unit.
7. The detecting apparatus for AC motor malfunction as claimed in claim 1 , further comprising a surge protection circuit unit 110 having a thermistor PTC and a varistor V 1 connected between the voltage input terminals and absorbing a switching surge of an input power source.
8. The detecting apparatus for AC motor malfunction as claimed in claim 1 , wherein the malfunction signal output unit is a photo-coupler for outputting a switching signal according to an output signal of the ripple counter.
9. A distribution panel having the detecting apparatus for AC motor malfunction as claimed in claim 1 .